Concrete Construction: Methods and Costs by Gillette and Hill
Chapter II we can estimate the quantity of cement required for any given
4977 words | Chapter 67
mixture. In cement walk work the cement is commonly measured loose, so
that a barrel can be assumed to hold 4.5 cu. ft. of cement. If the
barrel is assumed to hold 4.5 cu. ft., it will take less than 1 bbl. of
cement to make 1 cu. yd. of 1-3-6 concrete; hence it will not require
more than 0.9 bbl. cement, 0.9 cu. yd. stone, and 0.45 cu. yd. sand per
100 sq. ft. of 3-in. concrete base. The 1-in. wearing coat made of 1-1½
mortar requires about 3 bbls. of cement per cu. yd., if the barrel is
assumed to hold 4.5 cu. ft., and since it takes 0.3 cu. yd. per 100 sq.
ft., 1 in. thick, we have 0.3 × 3, or 0.9 bbl. cement per 100 sq. ft.
for the top coat. This makes a total of 1.8 bbls. per 100 sq. ft., or 1
bbl. makes 55 sq. ft. of 4-in. walk.
As the average of a number of small jobs, the authors' records show the
following costs per sq. ft. of 4-in. walk such as just described:
Cts. per sq. ft.
Excavating 8 ins. deep 0.65
Gravel for 4-in. foundation, at $1.00 per cu. yd. 1.20
0.018 bbl. cement, at $2.00 3.60
0.009 cu. yd. broken stone, at $1.50 1.35
0.006 cu. yd. sand, at $1.00 0.60
Labor making walk 1.60
----
Total cents 9.00
This is 9 cts. per sq. ft. of finished walk. The gangs that built the
walk were usually two masons at $2.50 each per 10-hr. day with two
laborers at $1.50 each. Such a gang averaged 500 sq. ft. of walk per
day.
~Cost at Toronto, Ont.~--Mr. C. H. Rust, City Engineer, Toronto, Ont.,
gives the following costs of constructing concrete sidewalks by day
labor. The sidewalks have a 4-in. foundation of coarse gravel or soft
coal cinders, thoroughly consolidated by tamping or rolling, upon which
is placed a 3½-in. layer of concrete composed of 1 part Portland cement,
2 parts clean, sharp, coarse sand, and 5 parts of approved furnace slag,
broken stone or screened gravel. The wearing surface is 1 in. thick, or
1 part Portland cement, 1 part clean, sharp, coarse sand, and 3 parts
screened pea gravel, crushed granite, quartzite or hard limestone. Costs
are given of a 6-ft. and a 4-ft. walk as follows:
COST OF 6 FT. SIDEWALK.
Per 100
Item. sq. ft.
Labor $ 5.59
Cement, 1.66 bbls., at $1.54 2.49
Gravel, 2.7 cu. yds., at $0.80 2.21
Sand, 0.46 cu. yd., at $0.80 0.37
Water 0.05
----
Total $10.71
COST OF 4 FT. SIDEWALK.
Per 100
Item. sq. ft.
Labor $ 6.73
Cement, 2.04 bbls., at $1.54 3.15
Gravel, 2.06 cu. yds., at $0.80 1.65
Sand, 0.49 cu. yd., at $0.80 0.39
Water 0.07
----
Total $11.99
The rates of wages and the number of men employed were as follows: 1
foreman, at $3.50 per day; 1 finisher, at 30 cts. per hour; 1 helper, at
22 cts. per hour; 15 laborers, at 20 cts. per hour.
~Cost at Quincy, Mass.~--The following costs are given by Mr. C. M.
Saville for constructing 695 sq. yds. of granolithic walk around the top
of the Forbes Hill Reservoir embankment at Quincy, Mass. This walk was
laid on a broken stone foundation 12 ins. thick; the concrete base was 4
ins. thick at the sides and 5 ins. thick at the center; the granolithic
finish was 1 in. thick. The walk was 6 ft. wide and was laid in 6-ft.
sections, a steel plate being used to keep adjacent sections entirely
separate. The average gang was 6 men and a team on the base and 2 masons
and 1 tender on the finish. The average length of walk finished per day
was 60 ft. The cost was as follows:
Stone Foundation: Per cu. yd. Per sq. ft.
Broken stone for 12-in. foundation $ 0.40 $0.015
Labor placing at 15 cts. per hour 1.50 0.056
----- ------
Totals $ 1.90 $0.071
Concrete Base 4½ ins. Thick:
1.22 bbls. cement per cu. yd. at $1.53 $ 1.87 $0.026
0.50 cu. yd. sand per cu. yd. at $1.02 0.51 0.007
0.84 cu. yd. stone per cu. yd. at $1.57 1.32 0.019
Labor (6 laborers, 1 team) 3.48 0.050
---- -----
Total for 90 cu. yds. $ 7.18 $0.102
Granolithic Finish 1 in. Thick:
4 bbls. cement per cu. yd. at $1.53 $ 6.12 $0.019
0.8 cu. yd. sand at $1 0.80 0.002
Lampblack 0.29 0.001
Labor (2 masons, 1 helper) 6.36 0.016
---- -----
Totals $13.57 $0.038
The two masons received $2.25 per day each and their helper $1.50 per
day, and they averaged 360 sq. ft. per day, which made the cost 1-2/3
cts. per sq. ft. for labor laying granolithic finish. The cost of
placing the foundation stone is very high and the cost of concrete base
also runs unusually high, the reasons for these high costs are not
evident.
~Cost at San Francisco.~--Mr. George P. Wetmore, of the contracting firm
of Cushing & Wetmore, San Francisco, gives the following figures
relating to sidewalk work in that city. The foundations of cement walks
in the residence district of San Francisco are 2½ ins. thick, made of
1-2-6 concrete, the stone not exceeding 1 in. in size. The wearing coat
is ½ in. thick, made of 1 part cement to 1 part screened beach gravel.
The cement is measured loose, 4.7 cu. ft. per barrel. The foundation is
usually laid in sections 10 ft. long; the width of sidewalks is usually
15 ft. The top coat is placed immediately, leveled with a straight edge
and gone over with trowels till fairly smooth. After the initial set and
first troweling, it is left until quite stiff, when it is troweled again
and polished--a process called "hard finishing." The hard finish makes
the surface less slippery. The surface is then covered with sand, and
watered each day for 8 or 10 days. The contract price is 9 to 10 cts.
per sq. ft. for a 3-in. walk; 12 to 14 cts. for a 4-in. walk having a
wearing coat ¾ to 1-in. thick. A gang of 3 or 4 men averages 150 to 175
sq. ft. per man per day of 9 hrs. Prices and wages are as follows:
Cement, per bbl. $2.50
Crushed rock, per cu. yd. 1.75
Gravel and sand for foundation, per cu. yd. 1.40
Gravel for top finish, per cu. yd. 1.75
Finisher wages, best, per hr. 0.40
Finisher helper, best, per hr. 0.25
Laborer, best, per hr. 0.20
~Cost in Iowa.~--Mr. L. L. Bingham sent out letters to a large number of
sidewalk contractors in Iowa asking for data of cost. The following was
the average cost per square foot as given in the replies:
Cts. per sq. ft.
Cement, at $2 per bbl. 3.6
Sand and gravel 1.5
Labor, at $2.30 per day (average) 2.2
Incidentals, estimated 0.7
---
Total per sq. ft 8.0
This applies to a walk 4 ins. thick, and includes grading in some cases,
while in other cases it does not. Mr. Bingham writes that in this
respect the replies were unsatisfactory. He also says that the average
wages paid were $2.30 per man per day. It will be noted that a barrel of
cement makes 55½ sq. ft. of walk, or it takes 1.8 bbls. per 100 sq. ft.
The average contract price for a 4-in. walk was 11½ cts. per sq. ft.
CONCRETE PAVEMENT.
Concrete pavement is constructed in all essential respects like cement
sidewalk. The sub-soil is crowned and rolled hard, then drains are
placed under the curbs; if necessary to secure good drainage a sub-base
of gravel, cinders or broken stone 4 to 8 ins. thick is laid and
compacted by rolling. The foundation being thus prepared a base of
concrete 4 to 5 ins. thick is laid and on this a wearing surface 2 to 3
ins. thick. As showing specific practice we give the construction in two
cities which have used concrete pavement extensively.
~Windsor, Ontario.~--The street is first excavated to the proper grade and
crown and rolled with a 15-ton roller. Tile drains are then placed
directly under the curb line and a 6×16-in. curb is constructed, vising
1-2-4 concrete faced with 1-2 mortar. Including the 3-in. tile drain
this curb costs the city by contract 38 cts. per lin. ft. The pavement
is then constructed between finished curbs, as shown by Fig. 119.
[Illustration: Fig. 119.--Concrete Pavement. Windsor, Canada.]
The fine profile of the sub-grade is obtained by stretching strings from
curb to curb, measuring down the required depth and trimming off the
excess material. The concrete base is then laid 4 ins. thick. A 1-3-7
Portland cement concrete is used, the broken stone ranging from ¼ in. to
3 ins. in size, and it is well tamped. This concrete is mixed by hand
and as each batch is placed the wearing surface is put on and finished.
The two layers are placed within 10 minutes of each other, the purpose
being to secure a monolithic or one-piece slab. The top layer consists
of 2 ins. of 1-2-4 Portland cement and screened gravel, ¼ in. to 1 in.,
concrete. This layer is put on rather wet, floated with a wooden float
and troweled with a steel trowel while still wet. Some 20,500 sq. yds.
of this construction have been used and cost the city by contract:
Per sq. yd.
Bottom 4-in. layer 1-3-7 concrete $0.57
Top 2-in. layer 1-2-4 concrete 0.32
Excavation 0.10
-----
Total $0.99
This construction was varied on other streets for the purpose of
experiment. In one case a 4-in. base of 1-3-7 stone concrete was covered
with 2 ins. of 1-2-2 gravel concrete. In other cases the construction
was: 4-in. base of 1-3-7 stone concrete; 1½-in. middle layer of 1-2-4
gravel concrete, and ½-in. top layer of 1-2 sand mortar. All these
constructions have been satisfactory; the pavement is not slippery. The
cost to the city by contract for the three-layer construction has in two
cases been as follows:
Church St., 8,000 sq. yds.: Per sq. yd.
4-in. base 1-3-7 concrete $0.57
1½-in. 1-2-4 and ½-in 1-2 mixture 0.32
Excavation 0.10
-----
Total $0.99
Albert and Wyandotte Sts., 400 sq. yds.: Per sq. yd.
4-in. base 1-3-7 concrete $0.66
1½-in. 1-2-4 and ½-in. 1-2 mixture 0.39
Excavation 0.10
-----
Total $1.15
The cost of materials and rates of wages were about as follows:
Portland cement f. o. b. cars Windsor, per bbl. $2.05
River sand, per cu. yd. 1.15
River gravel, screened, per cu. yd. 1.25
Crushed limestone, ¼ to 3 ins., per ton 1.15
Labor, per day 1.75 to 2.00
At these prevailing prices the contractor got a fair profit at the
contract price of $1.15; at 99 cts., any profit is questionable,
according to City Engineer George S. Hanes, who gives us the above
records. Expansion joints are located from 20 to 80 ft. apart and are
filled with tar.
~Richmond, Ind.~--The first concrete pavement was built in 1896 and since
then it has been used extensively, especially for wide alleys and narrow
streets where traffic is heavy and concentrated in small space. The
method of construction has varied from time to time but the construction
shown by Fig. 120 is fairly representative. Usually a 1-3-5 concrete is
used for the base, 5 ins. thick, and a 1-2 mortar for the top coat, 1½
ins. thick. In 1904 this pavement cost the city by contract 16 cts. per
sq. ft. or $1.54 per sq. yd, with wages and prices as follows: Stone on
the work, $1.25 per cu. yd.; gravel and sand, $0.75 per cu. yd.; cement,
$2.25 per barrel; common laborers, 16½ cts. per hour, and cement
finishers, 40 cts. per hour.
[Illustration: Fig. 120.--Concrete Pavement, Richmond, Ind.]
~CONCRETE CURB AND GUTTER.~
Current practice varies materially in constructing concrete curb and
gutter. The more common practice is to lay the curb and water table in
one piece, or as a monolith, but this is by no means universal practice.
In much work the curb wall and the water table slab are constructed
separately, the construction joint being sometimes horizontal where the
curb wall sits on the slab and sometimes vertical where the water table
butts against the wall. Again it is the common practice to construct
curb and gutter in sections, laid either alternately or in succession,
separated by sand joints to provide for expansion and contraction, but
this is not universal practice, much of such work being constructed as a
continuous wall with no provision for temperature movements except the
natural breaks at driveways. All of these types of construction appear
to have given reasonable satisfaction, but exact data for a final
comparison are not available, so that we are forced to reason on general
principles. Such a course of reasoning indicates that the best results
should be expected where the curb and water table are built in one
piece and in sections of reasonable length separated by expansion
joints.
[Illustration: Fig. 121.--Box Form for Concrete Curb.]
[Illustration: Fig. 122.--Continuous Form for Concrete Curb.]
~FORM CONSTRUCTION.~--The form construction for curb and gutter work is
determined by the general plan of construction followed,--whether
monolithic or two-piece construction. In monolithic construction two
types of forms are employed, sectional or box forms and continuous
forms. A good example of box form is shown by Fig. 121. This form was
designed for a curb 14 ins. high at the back, 6 ins. high in front and
24 ins. from face of curb to outer edge of gutter, constructed in
sections 7 ft. long. The form, it will be observed, is a complete box,
in which alternate sections of curb are molded and after having set are
filled between using the same form but dispensing with the end boards
which are replaced by the completed sections of curb. A fairly
representative example of continuous form is shown by Fig. 122; in this
construction a continuous line of plank is set to form the back of the
curb and another line to form the face of the gutter slab, both lines
being held in place by stakes. When the gutter slab concrete has been
placed and surfaced the form for the front of the curb is set as shown
and the upper portion of the curb wall concreted behind it. The method
in detail of constructing curb and gutter, with this type of form, at
Ottawa, Ont., is described in a succeeding section. Here the joints
were formed by inserting a partition of 3/8-in. boiler plate every 12
ft., which was withdrawn just previous to finishing up the surface; the
sections between partitions were concreted continuously. Another method
is to make the partitions of plank, concrete every other section, then
remove the partition plank and concrete the remaining spaces against the
previously finished work. A different method of supporting the plank
forming the face of the curb wall, is to clamp it to the back form (Fig.
123), spacers being inserted to keep the two their proper distances
apart. The forms shown by Figs. 121 to 123 are for monolithic curb and
gutter. In two-piece construction where the curb wall is constructed on
the finished gutter slab practically the same method of construction is
employed as is illustrated by Fig. 122 except that no attempt is made to
concrete the curb wall before the slab concrete has begun to set. The
more common and the preferable method of two-piece construction is
illustrated by Fig. 124; the curb proper is built first using the simple
box form shown at the right hand, then the water table is built using
the completed curb as the form for the back and a board held by stakes
as a form for the front. This board is set with its top edge exactly to
the grade of the finished water table so as to serve as a guide for one
end of the template, the other end of which rides on the top of the
finished curb wall. Forms for curves at street intersections are best
constructed by driving stakes to the exact arc of the curve and bending
a 3/8-in. steel plate around them or bending and nailing 7/8×1¼-in.
strips. Soaking the wood strips thoroughly will make them bend easily.
The cost of form work in constructing curb and gutter is chiefly labor
cost in erecting and taking down the forms.
[Illustration: Fig. 123.--Continuous Form for Concrete Curb.]
[Illustration: Fig. 124.--Form for Two-Piece Curb Construction.]
~CONCRETE MIXTURES AND CONCRETING.~--The curb body is usually made of a
1-3-5 or 6 concrete and the curb finish of a 1-2 mortar. Portland cement
is employed almost exclusively. The concrete mixture commonly used is of
such consistency that thorough ramming is necessary to flush the cement
to the surface. The cubical contents of combined curb and gutter of the
forms illustrated will run from 3 to 5 cu. yds. per 100 ft., and about
one-eighth of this will be facing mortar 1 in. thick; thus a curb
running 5 cu. yds. per 100 ft. will contain per 100 ft. about 0.83 cu.
yd. of mortar and 4.17 cu. yds. of concrete. The usual method of
concreting is to erect the forms for the back of the curb wall and the
front of the gutter slab and concrete to the height of the water table
clear across; then shape the exposed top of the water table to section
and place the mortar finish, and then erect the face form for the gutter
wall, bring the concrete backing and vertical face finish up together
and, finally, finish the top. The finish coat is placed by troweling on
the horizontal surfaces; on the vertical face of the curb wall it may be
placed in any one of several ways. Frequently the mortar coat is simply
plastered against the face board and filled behind with concrete.
Another method is to lay a 1-in. board against the inside of the form,
concrete behind it, then withdraw the board, fill the space with mortar
and tamp concrete and mortar to a thorough bond. The special face forms
shown in Chapter VIII may be used in place of the board. The securing of
a good bond between the backing concrete and the mortar facing is
governed by the same conditions that govern sidewalk work.
~COST OF CURB AND GUTTER.~--The cost of concrete curb and gutter is
commonly estimated in cents per lineal foot. The cost of excavating,
loading and carting will run about the same per cubic yard as for
sidewalks. Excavating the trench and preparing the sub-grade usually
runs from ½ ct. to 2 cts. per foot of curb, but sometimes it amounts to
3 cts. Placing the sub-base will cost for placing and tamping 1 ct. per
ft., to which is to be added the cost of materials; a 6-in. sub-base 30
ins. wide contains 4.7 cu. yds., tamped measure, of materials per 100
ft. The amount of materials per foot depends upon the cross-section of
the curb; it equals in cubic yards the area of cross-section in square
feet divided by 27, and of this volume about one-eighth will be 1-2
mortar and seven-eighths 1-3-6 concrete. The tables in Chapter II give
the amounts of materials per cubic yard of these mixtures; the product
of these quantities and the cost of the materials on the ground gives
the cost. The labor cost of mixing and placing, including the form work,
will run from 10 to 14 cts. per foot. In round figures curb and gutter
of the section shown in the accompanying illustrations may be estimated
to cost in the neighborhood of 40 cts. per lineal foot. The following
sections give records of cost of individual jobs of curb and gutter
construction.
~Cost at Ottawa, Canada.~--The method and cost of constructing 1,326 ft.
of concrete curb and gutter at Ottawa, Ont., are given in some detail by
Mr. G. H. Richardson, Assistant City Engineer, in the annual report of
the City Engineer for 1905. We have remodeled the description and
rearranged the figures of cost in the following paragraphs.
The concrete curb was built before doing any work on the roadway, and
the first task was the excavation of a trench 2½ ft. wide and averaging
1 ft. 8 ins. in depth through light red sand. On the bottom of this
trench there was placed a foundation of stone spalls 8 ins. thick; in
width this foundation reached from 3 ins. back of the curb to 6 ins.
beyond the front of the water table. The curb was made 5 ins. thick and
ran from 10 ins. to 5½ ins. in height, and the water table was 14 ins.
wide and 4 ins. thick, with a fall of 1¼ ins. from front to back. The
concrete used was a mixture of 1 Portland cement, 3 sand, 3 5/8-in.
screened limestone, and 4 2-in. stone. It was deposited in forms and
tamped to bring the water to the face and then smoothed with a light
troweling of stiff mortar.
The forms were constructed by first setting pickets and nailing to them
a back board 2 ins. thick and 12 ins. wide and a front board 2 ins.
thick and 6 ins. wide. The concrete for the water table was deposited in
this form in sections and brought to surface by straight edge riding on
wooden strips nailed across the form and properly set to slope, etc.
After the water table had been troweled down and brushed a 1×10-in.
board was set to mold the front face of the curb. This board was
sustained by small "knee frames" made of three pieces of 1×2-in. stuff,
one conforming to the slope of the water table and long enough to extend
beyond the front of the 2×6-in. front board, a second standing plumb and
bearing against the 1×10-in. face board, and the third forming a small
corner brace between the two former to hold them in their proper
relative positions. The 1×10-in. face board, etc., was separated from
the 2×12-in. back board by a 5-in. block at each end, and then braced by
the knee frames every 3 or 4 ft. In this way it was possible to bring
this 1×10-in. board into perfect line by moving the knee braces in or
out, and when correct nailing them to the 2×6-in. front board. The
1×10-in. face board being in position and braced and lined, the curb
material was thoroughly tamped in, and when ready was troweled and
brushed on the top, a small round being worked onto the top front corner
with the trowel.
Expansion joints were provided for by building into the curb every 12
ft., a piece of 3/8-in. boiler plate, which was afterward withdrawn and
the joint filled with sand and faced over. As soon as the concrete had
set sufficiently the face board was taken down and face of curb finished
and brushed, the fillet between curb and water table being finished to
2½ ins. radius. Circular curb and gutter of same construction was built
at each corner, ½-in. basswood being used for forms, instead of 2×1-in.
lumber.
In addition to the actual construction of curb and gutter the cost given
below includes the cleaning up of the street, spreading or removal of
all surplus material from excavation, and the extension of all sidewalks
out to the curbs at the corners. It was also necessary to maintain a
watchman on this work, which duty, under ordinary circumstances, would
be done by the general watchman. The total length built was 1,326 ft.,
of which 1,209 ft. is straight and 117 ft. curved to a 12-ft. radius.
The rates of wages paid were $2 for horse and cart, $1.65 for watchman,
and an average of $1.90 per day for labor, including foreman; all for
nine hours' work per day. The working force consisted of foreman,
finisher, handy man. four concrete men, and three laborers.
The labor cost of the work was as follows:
Per ft. P. C. of
Item. Total. cts. total.
Excavation and setting boards $ 88.90 6.7 30
Laying stone foundation 43.30 3.3 14
Concreting 61.30 4.6 20
Finishing 45.15 3.4 15
Carting 9.85 0.76 3
Watchman 25.00 1.89 8
Clearing up 13.60 1.04 4
Extras (sidewalk extensions) 17.23 1.31 6
------- ----- --
Total $304.33 23.00 100
The cost of materials for curb and foundation were as follows:
Per lin. ft.
Total. cts.
171.112 tons spalls $102.93 7.76
42 tons 2-in. stone 41.16 3.09
30.8 tons 5/8-in. stone 42.57 3.21
33,000 lbs. cement 161.70 12.19
24 cu. yds. sand 19.20 1.45
------- -----
Total $367.56 27.70
The cost of supplies and tools was as follows:
1,000 ft. B. M. 2×12 boards charged off $ 9.25
500 ft. B. M. 2×6 boards charged off 4.12
1,000 ft. B. M. 1×10 boards charged off 14.25
½-in. basswood 4.30
½ keg 3-in. nails 1.42
½ keg 4-in. nails 1.43
Pickets 3.25
Tools charged off 3.15
------
Total $41.17
This total, when divided by 1,326 lin. ft. of curb, gives the cost per
lineal foot as about 3 cts. We can now summarize as follows:
Per lin. P. C. of
Item. Total. ft. total.
Labor $304.33 23 43
Material 367.56 28 51
Supplies 41.17 3 6
------- ---- ---
Total $713.06 $0.54 100
As indicated above, on more extensive work the costs of carting,
watchman, cleaning up, and extras would be avoided. They cost on this
work 5 cts. and the work could therefore be done for 49 cts. if no such
charges were included. On such work also the charge for supplies would
be lower per foot and on any future work the labor cost could be
materially lowered, this curb having been somewhat of an experiment as
to method of construction. It is thought that with no charges for
carting, cleaning, watchman, and extras, and with the experience
obtained, this curb could be built for about 46 cts. The proportions
adopted and the method of construction followed, produce a very strong,
dense, homogeneous curb and gutter.
[Illustration: Fig. 125.--Concrete Curb and Gutter at Champaign, Ill.]
~Cost at Champaign, Ill.~--The following costs were recorded by Mr.
Charles Apple, and relate to work done at Champaign, Ill., in 1903. The
work was done by contract, at 45 cts. per lin. ft. of the curb and
gutter shown in Fig. 125.
The concrete curb and gutter was built in a trench as shown in the cut.
The earth was removed from this trench with pick and shovel at a rate of
1 cu. yd. per man per hour. The concrete work was built in alternate
sections, 7 ft. in length. A continuous line of planks was set on edge
to form the front and back of the concrete curb and gutter; and wood
partitions staked into place, were used. The cost of the work was as
follows:
No. of Total Cost per
Item. men. wages. 100 ft.
Opening trench, 18×30-in. 2 $3.50 $2.43
Placing and tamping cinders 2 3.50 1.00
Setting forms:
Boss setter 1 3.00 ...
Assistant setter 1 2.00 ...
Laborer 1 1.75 ...
-- ----- -----
3 $6.75 $1.69
Mixing and placing concrete:
Clamp man 1 $1.75 ...
Wheelers 3 5.25 ...
Mixing concrete 4 7.00 ...
Mixing finishing coat 2 3.50 ...
Tampers 1 1.75 ...
Finishing:
Foreman and boss finisher 1 4.00 ...
Assistant finisher 1 3.00 ...
Water boy 1 .50 ...
-- ------ -----
Total making concrete 14 $26.75 $7.64
Total for labor per 100 ft $12.76
Materials for 100 lin. ft.: Quantity. Price.
Portland cement 8-1/3 bbls. $1.85 $15.42
Cinders 7.5 yds. .50 3.75
Gravel 2.5 yds. 1.00 2.50
Broken stone 2.5 yds. 1.40 3.50
Sand 1.0 1.00 1.00
Total for material per 100 ft $26.17
Total for material and labor per 100 ft. $38.93
This is the total cost, exclusive of lumber, tools, interest, profits,
etc., and it is practically 40 cts. per lin. ft.
In 100 lin. ft. of curb and gutter there were 4.6 cu. yds. of concrete
and mortar facing, 4 cu. yds. of which were concrete; hence the 9 men in
the concrete gang laid 14 cu. yds. of concrete per day, whereas the 4
men mixing and placing the mortar finishing laid only 2½ cu. yds. of
mortar per day, assuming that the mortar finishing averaged just 1 in.
thick. Since these 4 men (2 mixers and 2 finishers) received $10.50 a
day, it cost more than $4 per cu. yd. to mix and place the 1-2 mortar,
as compared with $1.41 per cu. yd. for mixing and placing the concrete.
The concrete was built in alternate sections 7 ft. long. The 3 men
placing forms averaged 400 lin. ft. a day, so that the cost of placing
the forms was $1 per cu. yd. of concrete. The 2 men placing and tamping
cinders averaged 16 cu. yds. of cinders per day, or 8 cu. yds. per man.
This curb and gutter was built by contract at 45 cts. per lin. ft.
For several jobs, in which a curb and gutter essentially the same as
shown in Fig. 125 was built, our records show a general correspondence
with the above given data of Mr. Apple. Our work was done with smaller
gangs, 1 mason and 2 laborers being the ordinary gang. Such a gang would
lay 80 to 100 lin. ft. of curb and gutter per 10-hr. day, at the
following cost:
1 mason at $2.50 $2.50
2 laborers at $1.50 3.00
-----
Total $5.50
This made a cost of 5½ to 7 cts. per lin. ft. for labor, and it did not
include the cost of digging a trench to receive the curb and gutter.
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