Concrete Construction: Methods and Costs by Gillette and Hill
102. In fastening the forms with ties the choice is usually between long
1221 words | Chapter 63
bolts which are removed when the molds are taken down and wire ties
which are left embedded in the concrete. The selection to be made
depends upon the character of the work. When sectional forms are used
like the one shown by Fig. 101, for long stretches of wall of nearly
uniform cross-section bolts are generally more economical and always
more secure. If the bolts are sleeved with scrap gas pipe having the
ends corked with waste the bolts can be removed ordinarily without
difficulty. To make the pipe sleeve serve also as a spacer the end next
the face may be capped with a wooden washer which is removed and the
hole plastered when the forms are taken down. With bolt ties the forms
can be filled to a depth of 15 to 20 ft with sloppy concrete. This is
hardly safe with wire ties unless more wire and better tieing are
employed than is usual. It takes four strands of No. 10 to give the same
working stress as a ½-in. threaded rod and the tieing in of four strands
of wire so that they will be without slack and give is a task requiring
some skill. Bolts are much more easily placed and made tight. In the
matter of cost of metal left in the wall, the question is between the
cost of scrap gas pipe and of wire; the pound price of the wire is
greater but fewer pounds are used and the metal is in more convenient
shape to cut to length and to handle. This convenience in shaping the
tie to the work gives the advantage to wire ties for isolated jobs or
jobs which involve a continual change in the length and spacing of the
ties. In general the contractor will find bolts preferable where
sectional forms are used and wire ties preferable when using continuous
forms.
One objection urged against the use of wire ties is that the metal is
exposed at the face of the work when they are clipped off unless the
concrete is chipped and the cavity plastered. To obviate this objection
various forms of removable "heads" have been devised. Two such devices
are shown by Figs. 104 and 105. In both the bolt is unscrewed, leaving
the "heads" embedded. The head shown by Fig. 104 has the advantage that
it can be made by any blacksmith, while the head shown by Fig. 105 is a
special casting.
[Illustration: Fig. 104.--Tie for Wall Forms.]
[Illustration: Fig. 105.--Tie for Wall Forms.]
~MIXING AND PLACING CONCRETE.~--Where a long stretch of wall is to be
built the system of mixing and handling the concrete must be capable of
being shifted along the work. For isolated walls of short length this
problem is a simpler one. Where the mixer can be installed on the bank
above, wheeling to chutes reaching down to the work is the best
solution. As shown in Chapter IV concrete can be successfully and
economically chuted to place to a greater extent than most contractors
realize. Where the mixer has to be installed at the foot of the wall
wheelbarrow inclines, derricks, gallows frames, etc., suggest themselves
as means of handling the concrete. It is not this class of work,
however, but the long stretches of heavy section walls such as occur in
depressed or elevated railway work in cities that call for thought in
the arrangement and selection of mixing and handling plant.
In building the many miles of retaining wall in the work of doing away
with grade crossings in Chicago, Ill., trains made up of a mixer car and
several material cars have been used. The mixer is mounted on a flat car
set at the head of the train and is covered by a decking carrying two
charging hoppers set above the mixer. The material cars are arranged
behind, the sand and stone or gravel being in gondola cars. Portable
brackets hooked to the sides of the gondola cars carry runways for
wheelbarrows. Sand and stone or gravel are wheeled to the charging
hoppers, the work being continuous since one hopper is being filled
while the other is being discharged into the mixer. The mixer discharges
either into a chute, wheelbarrows or buckets. The foregoing is the
general arrangement; it is modified in special instances, as is
mentioned further on. The chief objection to the method is the
difficulty of loading the wheelbarrows standing on runways level with
the tops of the gondola sides. The lift from the bottom of the car is
excessive, and as pointed out previously, shoveling stone or gravel by
digging into it from the top is a difficult task.
The delivery of the concrete into the forms was accomplished by chute
where possible, otherwise by wheelbarrows or cranes, and in one case by
belt conveyor. In the last instance the mixer car was equipped with a
Drake continuous mixer and was set in front. Behind it came three or
four gondola cars of sand and stone, and at the rear end a box car of
cement. All material was wheeled on side runways to two charging hoppers
over the mixer. The mixer discharged onto a belt conveyor carried by a
25-ft. boom guyed to an A-frame on the car and pivoted at the car end to
swing 180° by means of a tag line. The outer end of the conveyor was
swung over the forms. A ¾-in. wire rope wrapped eight times around two
drums on the mixer car and passing through slots in the floor to anchors
placed one 500 ft. in front and one 500 ft. to the rear enabled the
train to be moved back and forth along the work. This scheme of
self-propulsion saved the hire of a locomotive. In another case the
mixer was discharged into buckets which were handled by a crane
traveling back and forth along a track laid on two flat cars.
[Illustration: Fig. 106.--Side Elevation of Traveling Mixer Plant,
Galveston Sea Wall.]
Another type of movable mixer plant used in constructing a sea-wall some
3½ miles long at Galveston, Tex., is shown by Figs. 106 and 107. Two of
these machines mixed and placed some 127,000 cu. yds. of concrete, in 1
cu. yd. batches. Two 12-HP. engines operated the derricks and one 16-HP.
engine operated the Smith mixer; all engines took steam from a 50-HP.
boiler. The rated capacity of each machine was 300 to 350 cu. yds. per
day. The method of operation is clearly indicated by the drawings.
[Illustration: Fig. 107.--End Elevation of Traveling-Mixer, Galveston
Sea Wall.]
Placing the concrete in the forms is generally required to be done in
layers; with wet mixtures this means little more than distributing the
concrete somewhat evenly along the wall and slicing and puddling it to
get rid of air and prevent segregation. Where mortar facing is required
the face form described in Chapter VIII may be used. A reasonably good
surface can be secured without mortar facing by spading the face. With
dry concrete, placing and ramming in layers, calls for such care as is
necessary in dry concrete work everywhere. Where new concrete has to be
placed on concrete placed the day before, good bond may be secured and
the chance of efflorescence be reduced by the methods described in
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