Concrete Construction: Methods and Costs by Gillette and Hill

102. In fastening the forms with ties the choice is usually between long

1221 words  |  Chapter 63

bolts which are removed when the molds are taken down and wire ties which are left embedded in the concrete. The selection to be made depends upon the character of the work. When sectional forms are used like the one shown by Fig. 101, for long stretches of wall of nearly uniform cross-section bolts are generally more economical and always more secure. If the bolts are sleeved with scrap gas pipe having the ends corked with waste the bolts can be removed ordinarily without difficulty. To make the pipe sleeve serve also as a spacer the end next the face may be capped with a wooden washer which is removed and the hole plastered when the forms are taken down. With bolt ties the forms can be filled to a depth of 15 to 20 ft with sloppy concrete. This is hardly safe with wire ties unless more wire and better tieing are employed than is usual. It takes four strands of No. 10 to give the same working stress as a ½-in. threaded rod and the tieing in of four strands of wire so that they will be without slack and give is a task requiring some skill. Bolts are much more easily placed and made tight. In the matter of cost of metal left in the wall, the question is between the cost of scrap gas pipe and of wire; the pound price of the wire is greater but fewer pounds are used and the metal is in more convenient shape to cut to length and to handle. This convenience in shaping the tie to the work gives the advantage to wire ties for isolated jobs or jobs which involve a continual change in the length and spacing of the ties. In general the contractor will find bolts preferable where sectional forms are used and wire ties preferable when using continuous forms. One objection urged against the use of wire ties is that the metal is exposed at the face of the work when they are clipped off unless the concrete is chipped and the cavity plastered. To obviate this objection various forms of removable "heads" have been devised. Two such devices are shown by Figs. 104 and 105. In both the bolt is unscrewed, leaving the "heads" embedded. The head shown by Fig. 104 has the advantage that it can be made by any blacksmith, while the head shown by Fig. 105 is a special casting. [Illustration: Fig. 104.--Tie for Wall Forms.] [Illustration: Fig. 105.--Tie for Wall Forms.] ~MIXING AND PLACING CONCRETE.~--Where a long stretch of wall is to be built the system of mixing and handling the concrete must be capable of being shifted along the work. For isolated walls of short length this problem is a simpler one. Where the mixer can be installed on the bank above, wheeling to chutes reaching down to the work is the best solution. As shown in Chapter IV concrete can be successfully and economically chuted to place to a greater extent than most contractors realize. Where the mixer has to be installed at the foot of the wall wheelbarrow inclines, derricks, gallows frames, etc., suggest themselves as means of handling the concrete. It is not this class of work, however, but the long stretches of heavy section walls such as occur in depressed or elevated railway work in cities that call for thought in the arrangement and selection of mixing and handling plant. In building the many miles of retaining wall in the work of doing away with grade crossings in Chicago, Ill., trains made up of a mixer car and several material cars have been used. The mixer is mounted on a flat car set at the head of the train and is covered by a decking carrying two charging hoppers set above the mixer. The material cars are arranged behind, the sand and stone or gravel being in gondola cars. Portable brackets hooked to the sides of the gondola cars carry runways for wheelbarrows. Sand and stone or gravel are wheeled to the charging hoppers, the work being continuous since one hopper is being filled while the other is being discharged into the mixer. The mixer discharges either into a chute, wheelbarrows or buckets. The foregoing is the general arrangement; it is modified in special instances, as is mentioned further on. The chief objection to the method is the difficulty of loading the wheelbarrows standing on runways level with the tops of the gondola sides. The lift from the bottom of the car is excessive, and as pointed out previously, shoveling stone or gravel by digging into it from the top is a difficult task. The delivery of the concrete into the forms was accomplished by chute where possible, otherwise by wheelbarrows or cranes, and in one case by belt conveyor. In the last instance the mixer car was equipped with a Drake continuous mixer and was set in front. Behind it came three or four gondola cars of sand and stone, and at the rear end a box car of cement. All material was wheeled on side runways to two charging hoppers over the mixer. The mixer discharged onto a belt conveyor carried by a 25-ft. boom guyed to an A-frame on the car and pivoted at the car end to swing 180° by means of a tag line. The outer end of the conveyor was swung over the forms. A ¾-in. wire rope wrapped eight times around two drums on the mixer car and passing through slots in the floor to anchors placed one 500 ft. in front and one 500 ft. to the rear enabled the train to be moved back and forth along the work. This scheme of self-propulsion saved the hire of a locomotive. In another case the mixer was discharged into buckets which were handled by a crane traveling back and forth along a track laid on two flat cars. [Illustration: Fig. 106.--Side Elevation of Traveling Mixer Plant, Galveston Sea Wall.] Another type of movable mixer plant used in constructing a sea-wall some 3½ miles long at Galveston, Tex., is shown by Figs. 106 and 107. Two of these machines mixed and placed some 127,000 cu. yds. of concrete, in 1 cu. yd. batches. Two 12-HP. engines operated the derricks and one 16-HP. engine operated the Smith mixer; all engines took steam from a 50-HP. boiler. The rated capacity of each machine was 300 to 350 cu. yds. per day. The method of operation is clearly indicated by the drawings. [Illustration: Fig. 107.--End Elevation of Traveling-Mixer, Galveston Sea Wall.] Placing the concrete in the forms is generally required to be done in layers; with wet mixtures this means little more than distributing the concrete somewhat evenly along the wall and slicing and puddling it to get rid of air and prevent segregation. Where mortar facing is required the face form described in Chapter VIII may be used. A reasonably good surface can be secured without mortar facing by spading the face. With dry concrete, placing and ramming in layers, calls for such care as is necessary in dry concrete work everywhere. Where new concrete has to be placed on concrete placed the day before, good bond may be secured and the chance of efflorescence be reduced by the methods described in

Chapters

1. Chapter 1 2. CHAPTER I.--METHODS AND COST OF SELECTING AND PREPARING 3. CHAPTER II.--THEORY AND PRACTICE OF PROPORTIONING CONCRETE. 25 4. CHAPTER III.--METHODS AND COSTS OF MAKING AND PLACING 5. CHAPTER IV.--METHODS AND COST OF MAKING AND PLACING 6. Introduction--Conveying and Hoisting Devices--Unloading with Grab 7. CHAPTER V.--METHODS AND COST OF DEPOSITING CONCRETE 8. Introduction--Depositing in Closed Buckets; O'Rourke Bucket; Cyclopean 9. CHAPTER VI.--METHODS AND COST OF MAKING AND USING RUBBLE 10. Introduction--Rubble Concrete: Chattahoochee River Dam; Barossa 11. CHAPTER VII.--METHODS AND COST OF LAYING CONCRETE IN 12. Introduction--Lowering the Freezing Point of the Mixing Water; Common 13. CHAPTER VIII.--METHODS AND COST OF FINISHING CONCRETE 14. Introduction--Effect of Design on Form Work--Kind of Lumber--Finish and 15. CHAPTER X.--METHODS AND COST OF CONCRETE PILE AND PIER 16. Introduction--Molding Piles in Place; Method of Constructing Raymond 17. CHAPTER XI.--METHODS AND COST OF HEAVY CONCRETE WORK 18. Introduction--Fortification Work: Gun Emplacement, Staten Island, N. Y., 19. CHAPTER XII.--METHODS AND COST OF CONSTRUCTING BRIDGE 20. Introduction--Rectangular Pier for a Railway Bridge--Backing for 21. CHAPTER XIII.--METHODS AND COST OF CONSTRUCTING RETAINING 22. Introduction--Comparative Economy of Plain and Reinforced Concrete 23. CHAPTER XIV.--METHODS AND COST OF CONSTRUCTING CONCRETE 24. Introduction--Mixtures Employed--Distribution of Stock Piles--Hints on 25. CHAPTER XV.--METHODS AND COST OF CONSTRUCTING SIDEWALKS, 26. Introduction--~Cement Sidewalks:~ General Method of Construction--Bonding 27. CHAPTER XVI.--METHODS AND COST OF LINING TUNNELS AND 28. Introduction--Capitol Hill Tunnel, Pennsylvania R. R., Washington, D. 29. CHAPTER XVII.--METHODS AND COST OF CONSTRUCTING ARCH 30. Introduction--Centers--Mixing and Transporting Concrete; Cableway 31. Introduction--Box Culvert Construction, C., B. & Q. R. R.--Arch Culvert 32. CHAPTER XIX.--METHODS AND COST OF REINFORCED CONCRETE 33. Introduction--Construction, Erection and Removal of Forms: Column Forms; 34. CHAPTER XX.--METHOD AND COST OF BUILDING CONSTRUCTION 35. Introduction--Column, Girder and Slab Construction: Warehouses, 36. CHAPTER XXI.--METHODS AND COST OF AQUEDUCT AND SEWER 37. Introduction--Forms and Centers--Concreting--Reinforced Conduit, Salt 38. CHAPTER XXII.--METHODS AND COST OF CONSTRUCTING RESERVOIRS 39. Introduction--Small Covered Reservoir--500,000 Gallon Covered Reservoir, 40. CHAPTER XXIII.--METHODS AND COST OF CONSTRUCTING ORNAMENTAL 41. Introduction--Separately Molded Ornaments: Wooden Molds; Iron Molds; 42. Introduction--Drilling and Blasting Concrete--Bench Monuments, Chicago, 43. CHAPTER XXV.--METHODS AND COST OF WATERPROOFING CONCRETE 44. CHAPTER I. 45. CHAPTER II. 46. CHAPTER III. 47. CHAPTER IV. 48. 15. The trestle work was made of 12×12-in. timbers and was approximately 49. CHAPTER V. 50. CHAPTER VI. 51. part 1/8 to ½-in. stone or screenings. The sand was one-half river sand 52. CHAPTER VII. 53. CHAPTER VIII. 54. CHAPTER IX. 55. Chapter XXI. Despite this considerable use of metal for special forms 56. Chapter XIX, showing the reduction in lumber cost coming from using the 57. CHAPTER X. 58. CHAPTER XI. 59. 75. Three shifts were worked, each composed as specified for the guard 60. 84. The scow was loaded with sufficient sand and cement for a day's work 61. CHAPTER XII. 62. CHAPTER XIII. 63. 102. In fastening the forms with ties the choice is usually between long 64. Chapter VIII. 65. CHAPTER XIV. 66. CHAPTER XV. 67. Chapter II we can estimate the quantity of cement required for any given 68. CHAPTER XVI. 69. CHAPTER XVII. 70. 155. The exact construction of the forms for one of the larger slabs is 71. CHAPTER XVIII. 72. CHAPTER XIX. 73. Chapter IV. 74. CHAPTER XX. 75. 3. One full depth side form and the side of girder No. 2 formed the mold 76. CHAPTER XXI. 77. CHAPTER XXII. 78. CHAPTER XXIII. 79. 289. Referring first to the end posts, it will be seen that they were 80. CHAPTER XXIV. 81. CHAPTER XXV.

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