De Re Metallica, Translated from the First Latin Edition of 1556 by Georg Agricola
BOOK VIII.
27101 words | Chapter 17
Questions of assaying were explained in the last Book, and I have now
come to a greater task, that is, to the description of how we extract
the metals. First of all I will explain the method of preparing the
ore[1]; for since Nature usually creates metals in an impure state,
mixed with earth, stones, and solidified juices, it is necessary to
separate most of these impurities from the ores as far as can be, before
they are smelted, and therefore I will now describe the methods by which
the ores are sorted, broken with hammers, burnt, crushed with stamps,
ground into powder, sifted, washed, roasted, and calcined[2].
I will start at the beginning with the first sort of work. Experienced
miners, when they dig the ore, sort the metalliferous material from
earth, stones, and solidified juices before it is taken from the shafts
and tunnels, and they put the valuable metal in trays and the waste into
buckets. But if some miner who is inexperienced in mining matters has
omitted to do this, or even if some experienced miner, compelled by some
unavoidable necessity, has been unable to do so, as soon as the material
which has been dug out has been removed from the mine, all of it should
be examined, and that part of the ore which is rich in metal sorted from
that part of it which is devoid of metal, whether such part be earth, or
solidified juices, or stones. To smelt waste together with an ore
involves a loss, for some expenditure is thrown away, seeing that out of
earth and stones only empty and useless slags are melted out, and
further, the solidified juices also impede the smelting of the metals
and cause loss. The rock which lies contiguous to rich ore should also
be broken into small pieces, crushed, and washed, lest any of the
mineral should be lost. When, either through ignorance or carelessness,
the miners while excavating have mixed the ore with earth or broken
rock, the work of sorting the crude metal or the best ore is done not
only by men, but also by boys and women. They throw the mixed material
upon a long table, beside which they sit for almost the whole day, and
they sort out the ore; when it has been sorted out, they collect it in
trays, and when collected they throw it into tubs, which are carried to
the works in which the ores are smelted.
[Illustration 268 (Sorting Ore): A--Long table. B--Tray. C--Tub.]
[Illustration 269 (Cutting Metal): A--Masses of metal. B--Hammer.
C--Chisel. D--Tree stumps. E--Iron tool similar to a pair of shears.]
The metal which is dug out in a pure or crude state, to which class
belong native silver, silver glance, and gray silver, is placed on a
stone by the mine foreman and flattened out by pounding with heavy
square hammers. These masses, when they have been thus flattened out
like plates, are placed either on the stump of a tree, and cut into
pieces by pounding an iron chisel into them with a hammer, or else they
are cut with an iron tool similar to a pair of shears. One blade of
these shears is three feet long, and is firmly fixed in a stump, and the
other blade which cuts the metal is six feet long. These pieces of
metal are afterward heated in iron basins and smelted in the cupellation
furnace by the smelters.
[Illustration 270 (Spalling Ore): A--Tables. B--Upright planks.
C--Hammer. D--Quadrangular hammer. E--Deeper vessel. F--Shallower
vessel. G--Iron rod.]
Although the miners, in the shafts or tunnels, have sorted over the
material which they mine, still the ore which has been broken down and
carried out must be broken into pieces by a hammer or minutely crushed,
so that the more valuable and better parts can be distinguished from the
inferior and worthless portions. This is of the greatest importance in
smelting ore, for if the ore is smelted without this separation, the
valuable part frequently receives great damage before the worthless part
melts in the fire, or else the one consumes the other; this latter
difficulty can, however, be partly avoided by the exercise of care and
partly by the use of fluxes. Now, if a vein is of poor quality, the
better portions which have been broken down and carried out should be
thrown together in one place, and the inferior portion and the rock
thrown away. The sorters place a hard broad stone on a table; the tables
are generally four feet square and made of joined planks, and to the
edge of the sides and back are fixed upright planks, which rise about a
foot from the table; the front, where the sorter sits, is left open. The
lumps of ore, rich in gold or silver, are put by the sorters on the
stone and broken up with a broad, but not thick, hammer; they either
break them into pieces and throw them into one vessel, or they break and
sort--whence they get their name--the more precious from the worthless,
throwing and collecting them separately into different vessels. Other
men crush the lumps of ore less rich in gold or silver, which have
likewise been put on the stone, with a broad thick hammer, and when it
has been well crushed, they collect it and throw it into one vessel.
There are two kinds of vessels; one is deeper, and a little wider in the
centre than at the top or bottom; the other is not so deep though it is
broader at the bottom, and becomes gradually a little narrower toward
the top. The latter vessel is covered with a lid, while the former is
not covered; an iron rod through the handles, bent over on either end,
is grasped in the hand when the vessel is carried. But, above all, it
behooves the sorters to be assiduous in their labours.
[Illustration 271 (Spalling Ore): A--Pyrites. B--Leggings. C--Gloves.
D--Hammer.]
By another method of breaking ore with hammers, large hard fragments of
ore are broken before they are burned. The legs of the workmen--at all
events of those who crush pyrites in this manner with large hammers in
Goslar--are protected with coverings resembling leggings, and their
hands are protected with long gloves, to prevent them from being
injured by the chips which fly away from the fragments.
[Illustration 272 (Spalling Ore): A--Area paved with stones. B--Broken
ore. C--Area covered with broken ore. D--Iron tool. E--Its handle.
F--Broom. G--Short strake. H--Wooden hoe.]
In that district of Greater Germany which is called Westphalia and in
that district of Lower Germany which is named Eifel, the broken ore
which has been burned, is thrown by the workmen into a round area paved
with the hardest stones, and the fragments are pounded up with iron
tools, which are very much like hammers in shape and are used like
threshing sledges. This tool is a foot long, a palm wide, and a digit
thick, and has an opening in the middle just as hammers have, in which
is fixed a wooden handle of no great thickness, but up to three and a
half feet long, in order that the workmen can pound the ore with greater
force by reason of its weight falling from a greater height. They strike
and pound with the broad side of the tool, in the same way as corn is
pounded out on a threshing floor with the threshing sledges, although
the latter are made of wood and are smooth and fixed to poles. When the
ore has been broken into small pieces, they sweep it together with
brooms and remove it to the works, where it is washed in a short
strake, at the head of which stands the washer, who draws the water
upward with a wooden hoe. The water running down again, carries all the
light particles into a trough placed underneath. I shall deal more fully
with this method of washing a little later.
Ore is burned for two reasons; either that from being hard, it may
become soft and more easily broken and more readily crushed with a
hammer or stamps, and then can be smelted; or that the fatty things,
that is to say, sulphur, bitumen, orpiment, or realgar[3] may be
consumed. Sulphur is frequently found in metallic ores, and, generally
speaking, is more harmful to the metals, except gold, than are the other
things. It is most harmful of all to iron, and less to tin than to
bismuth, lead, silver, or copper. Since very rarely gold is found in
which there is not some silver, even gold ores containing sulphur ought
to be roasted before they are smelted, because, in a very vigorous
furnace fire, sulphur resolves metal into ashes and makes slag of it.
Bitumen acts in the same way, in fact sometimes it consumes silver,
which we may see in bituminous _cadmia_[4].
[Illustration 274 (Stall Roasting Ore): A--Area. B--Wood. C--Ore.
D--Cone-shaped piles. E--Canal.]
I now come to the methods of roasting, and first of all to that one
which is common to all ores. The earth is dug out to the required
extent, and thus is made a quadrangular area of fair size, open at the
front, and above this, firewood is laid close together, and on it other
wood is laid transversely, likewise close together, for which reason our
countrymen call this pile of wood a crate; this is repeated until the
pile attains a height of one or two cubits. Then there is placed upon it
a quantity of ore that has been broken into small pieces with a hammer;
first the largest of these pieces, next those of medium size, and lastly
the smallest, and thus is built up a gently sloping cone. To prevent it
from becoming scattered, fine sand of the same ore is soaked with water
and smeared over it and beaten on with shovels; some workers, if they
cannot obtain such fine sand, cover the pile with charcoal-dust, just as
do charcoal-burners. But at Goslar, the pile, when it has been built up
in the form of a cone, is smeared with _atramentum sutorium rubrum_[5],
which is made by the leaching of roasted pyrites soaked with water. In
some districts the ore is roasted once, in others twice, in others three
times, as its hardness may require. At Goslar, when pyrites is roasted
for the third time, that which is placed on the top of the pyre exudes a
certain greenish, dry, rough, thin substance, as I have elsewhere
written[6]; this is no more easily burned by the fire than is asbestos.
Very often also, water is put on to the ore which has been roasted,
while it is still hot, in order to make it softer and more easily
broken; for after fire has dried up the moisture in the ore, it breaks
up more easily while it is still hot, of which fact burnt limestone
affords the best example.
[Illustration 275 (Heap Roasting Ore): A--Lighted pyre. B--Pyre which is
being constructed. C--Ore. D--Wood. E--Pile of the same wood.]
By digging out the earth they make the areas much larger, and square;
walls should be built along the sides and back to hold the heat of the
fire more effectively, and the front should be left open. In these
compartments tin ore is roasted in the following manner. First of all
wood about twelve feet long should be laid in the area in four layers,
alternately straight and transverse. Then the larger pieces of ore
should be laid upon them, and on these again the smaller ones, which
should also be placed around the sides; the fine sand of the same ore
should also be spread over the pile and pounded with shovels, to prevent
the pile from falling before it has been roasted; the wood should then
be fired.
[Illustration 276 (Stall Roasting Ore): A--Burning pyre which is
composed of lead ore with wood placed above it. B--Workman throwing ore
into another area. C--Oven-shaped furnace. D--Openings through which the
smoke escapes.]
Lead ore, if roasting is necessary, should be piled in an area just like
the last, but sloping, and the wood should be placed over it. A tree
trunk should be laid right across the front of the ore to prevent it
from falling out. The ore, being roasted in this way, becomes partly
melted and resembles slag. Thuringian pyrites, in which there is gold,
sulphur, and vitriol, after the last particle of vitriol has been
obtained by heating it in water, is thrown into a furnace, in which logs
are placed. This furnace is very similar to an oven in shape, in order
that when the ore is roasted the valuable contents may not fly away with
the smoke, but may adhere to the roof of the furnace. In this way
sulphur very often hangs like icicles from the two openings of the roof
through which the smoke escapes.
[Illustration 277 (Hearths for roasting): A--Iron plates full of holes.
B--Walls. C--Plate on which ore is placed. D--Burning charcoal placed on
the ore. E--Pots. F--Furnace. G--Middle part of upper chamber. H--The
other two compartments. I--Divisions of the lower chamber. K--Middle
wall. L--Pots which are filled with ore. M--Lids of same pots.
N--Grating.]
If pyrites or _cadmia_, or any other ore containing metal, possesses a
good deal of sulphur or bitumen, it should be so roasted that neither is
lost. For this purpose it is thrown on an iron plate full of holes, and
roasted with charcoal placed on top; three walls support this plate, two
on the sides and the third at the back. Beneath the plate are placed
pots containing water, into which the sulphurous or bituminous vapour
descends, and in the water the fat accumulates and floats on the top. If
it is sulphur, it is generally of a yellow colour; if bitumen, it is
black like pitch. If these were not drawn out they would do much harm to
the metal, when the ore is being smelted. When they have thus been
separated they prove of some service to man, especially the sulphurous
kind. From the vapour which is carried down, not into the water, but
into the ground, there is created a sulphurous or a bituminous substance
resembling _pompholyx_[7], and so light that it can be blown away with a
breath. Some employ a vaulted furnace, open at the front and divided
into two chambers. A wall built in the middle of the furnace divides the
lower chamber into two equal parts, in which are set pots containing
water, as above described. The upper chamber is again divided into three
parts, the middle one of which is always open, for in it the wood is
placed, and it is not broader than the middle wall, of which it forms
the topmost portion. The other two compartments have iron doors which
are closed, and which, together with the roof, keep in the heat when the
wood is lighted. In these upper compartments are iron bars which take
the place of a floor, and on these are arranged pots without bottoms,
having in place of a bottom, a grating made of iron wire, fixed to each,
through the openings of which the sulphurous or bituminous vapours
roasted from the ore run into the lower pots. Each of the upper pots
holds a hundred pounds of ore; when they are filled they are covered
with lids and smeared with lute.
[Illustration 278 (Heap Roasting): A--Heap of cupriferous stones.
B--Kindled heap. C--Stones being taken to the beds of faggots.]
In Eisleben and the neighbourhood, when they roast the schistose stone
from which copper is smelted, and which is not free from bitumen, they
do not use piles of logs, but bundles of faggots. At one time, they used
to pile this kind of stone, when extracted from the pit, on bundles of
faggots and roast it by firing the faggots; nowadays, they first of all
carry these same stones to a heap, where they are left to lie for some
time in such a way as to allow the air and rain to soften them. Then
they make a bed of faggot bundles near the heap, and carry the nearest
stones to this bed; afterward they again place bundles of faggots in the
empty place from which the first stones have been removed, and pile over
this extended bed, the stones which lay nearest to the first lot; and
they do this right up to the end, until all the stones have been piled
mound-shape on a bed of faggots. Finally they fire the faggots, not,
however, on the side where the wind is blowing, but on the opposite
side, lest the fire blown up by the force of the wind should consume the
faggots before the stones are roasted and made soft; by this method the
stones which are adjacent to the faggots take fire and communicate it to
the next ones, and these again to the adjoining ones, and in this way
the heap very often burns continuously for thirty days or more. This
schist rock when rich in copper, as I have said elsewhere, exudes a
substance of a nature similar to asbestos.
[Illustration 284 (Stamp-mill): A--Mortar. B--Upright posts.
C--Cross-beams. D--Stamps. E--Their heads. F--Axle (cam-shaft). G--Tooth
of the stamp (tappet). H--Teeth of axle (cams).]
Ore is crushed with iron-shod stamps, in order that the metal may be
separated from the stone and the hangingwall rock.[8] The machines which
miners use for this purpose are of four kinds, and are made by the
following method. A block of oak timber six feet long, two feet and a
palm square, is laid on the ground. In the middle of this is fixed a
mortar-box, two feet and six digits long, one foot and six digits deep;
the front, which might be called a mouth, lies open; the bottom is
covered with a plate of iron, a palm thick and two palms and as many
digits wide, each end of which is wedged into the timber with broad
wedges, and the front and back part of it are fixed to the timber with
iron nails. To the sides of the mortar above the block are fixed two
upright posts, whose upper ends are somewhat cut back and are mortised
to the timbers of the building. Two and a half feet above the mortar
are placed two cross-beams joined together, one in front and one in the
back, the ends of which are mortised into the upright posts already
mentioned. Through each mortise is bored a hole, into which is driven an
iron clavis; one end of the clavis has two horns, and the other end is
perforated in order that a wedge driven through, binds the beams more
firmly; one horn of the clavis turns up and the other down. Three and a
half feet above the cross-beams, two other cross-beams of the same kind
are again joined in a similar manner; these cross-beams have square
openings, in which the iron-shod stamps are inserted. The stamps are not
far distant from each other, and fit closely in the cross-beams. Each
stamp has a tappet at the back, which requires to be daubed with grease
on the lower side that it can be raised more easily. For each stamp
there are on a cam-shaft, two cams, rounded on the outer end, which
alternately raise the stamp, in order that, by its dropping into the
mortar, it may with its iron head pound and crush the rock which has
been thrown under it. To the cam-shaft is fixed a water-wheel whose
buckets are turned by water-power. Instead of doors, the mouth of the
mortar has a board, which is fitted into notches cut out of the front of
the block. This board can be raised, in order that when the mouth is
open, the workmen can remove with a shovel the fine sand, and likewise
the coarse sand and broken rock, into which the rocks have been crushed;
this board can be lowered, so that the mouth thus being closed, the
fresh rock thrown in may be crushed with the iron-shod stamps. If an oak
block is not available, two timbers are placed on the ground and joined
together with iron clamps, each of the timbers being six feet long, a
foot wide, and a foot and a half thick. Such depth as should be allowed
to the mortar, is obtained by cutting out the first beam to a width of
three-quarters of a foot and to a length of two and a third and one
twenty-fourth of a foot. In the bottom of the part thus dug out, there
should be laid a very hard rock, a foot thick and three-quarters of a
foot wide; about it, if any space remains, earth or sand should be
filled in and pounded. On the front, this bed rock is covered with a
plank; this rock when it has been broken, should be taken away and
replaced by another. A smaller mortar having room for only three stamps
may also be made in the same manner.
[Illustration 285 (Stamps): A--Stamp. B--Stem cut out in lower part.
C--Shoe. D--The other shoe, barbed and grooved. E--Quadrangular iron
band. F--Wedge. G--Tappet. H--Angular cam-shaft. I--Cams. K--Pair of
compasses.]
The stamp-stems are made of small square timbers nine feet long and half
a foot wide each way. The iron head of each is made in the following
way; the lower part of the head is three palms long and the upper part
the same length. The lower part is a palm square in the middle for two
palms, then below this, for a length of two digits it gradually spreads
until it becomes five digits square; above the middle part, for a length
of two digits, it again gradually swells out until it becomes a palm and
a half square. Higher up, where the head of the shoe is enclosed in the
stem, it is bored through and similarly the stem itself is pierced, and
through the opening of each, there passes a broad iron wedge, which
prevents the head falling off the stem. To prevent the stamp head from
becoming broken by the constant striking of fragments of ore or rocks,
there is placed around it a quadrangular iron band a digit thick, seven
digits wide, and six digits deep. Those who use three stamps, as is
common, make them much larger, and they are made square and three palms
broad each way; then the iron shoe of each has a total length of two
feet and a palm; at the lower end, it is hexagonal, and at that point it
is seven digits wide and thick. The lower part of it which projects
beyond the stem is one foot and two palms long; the upper part, which is
enclosed in the stem, is three palms long; the lower part is a palm
wide and thick; then gradually the upper part becomes narrower and
thinner, so that at the top it is three digits and a half wide and two
thick. It is bored through at the place where the angles have been
somewhat cut away; the hole is three digits long and one wide, and is
one digit's distance from the top. There are some who make that part of
the head which is enclosed in the stem, barbed and grooved, in order
that when the hooks have been fixed into the stem and wedges fitted to
the grooves, it may remain tightly fixed, especially when it is also
held with two quadrangular iron bands. Some divide the cam-shaft with a
compass into six sides, others into nine; it is better for it to be
divided into twelve sides, in order that successively one side may
contain a cam and the next be without one.
[Illustration 286 (Stamp-mill): A--Box. Although the upper part is not
open, it is shown open here, that the wheel may be seen. B--Wheel.
C--Cam-shaft. D--Stamps.]
The water-wheel is entirely enclosed under a quadrangular box, in case
either the deep snows or ice in winter, or storms, may impede its
running and its turning around. The joints in the planks are stopped all
around with moss. The cover, however, has one opening, through which
there passes a race bringing down water which, dropping on the buckets
of the wheel, turns it round, and flows out again in the lower race
under the box. The spokes of the water-wheel are not infrequently
mortised into the middle of the cam-shaft; in this case the cams on
both sides raise the stamps, which either both crush dry or wet ore, or
else the one set crushes dry ore and the other set wet ore, just as
circumstances require the one or the other; further, when the one set is
raised and the iron clavises in them are fixed into openings in the
first cross-beam, the other set alone crushes the ore.
[Illustration 287 (Handling stamped material): A--Box laid flat on the
ground. B--Its bottom which is made of iron wire. C--Box inverted.
D--Iron rods. E--Box suspended from a beam, the inside being visible.
F--Box suspended from a beam, the outside being visible.]
Broken rock or stones, or the coarse or fine sand, are removed from the
mortar of this machine and heaped up, as is also done with the same
materials when raked out of the dump near the mine. They are thrown by a
workman into a box, which is open on the top and the front, and is three
feet long and nearly a foot and a half wide. Its sides are sloping and
made of planks, but its bottom is made of iron wire netting, and
fastened with wire to two iron rods, which are fixed to the two side
planks. This bottom has openings, through which broken rock of the size
of a hazel nut cannot pass; the pieces which are too large to pass
through are removed by the workman, who again places them under stamps,
while those which have passed through, together with the coarse and fine
sand, he collects in a large vessel and keeps for the washing. When he
is performing his laborious task he suspends the box from a beam by two
ropes. This box may rightly be called a quadrangular sieve, as may also
that kind which follows.
[Illustration 288 (Sifting Ore): A--Sieve. B--Small planks. C--Post.
D--Bottom of sieve. E--Open box. F--Small cross-beam. G--Upright posts.]
Some employ a sieve shaped like a wooden bucket, bound with two iron
hoops; its bottom, like that of the box, is made of iron wire netting.
They place this on two small cross-planks fixed upon a post set in the
ground. Some do not fix the post in the ground, but stand it on the
ground until there arises a heap of the material which has passed
through the sieve, and in this the post is fixed. With an iron shovel
the workman throws into this sieve broken rock, small stones, coarse and
fine sand raked out of the dump; holding the handles of the sieve in his
hands, he agitates it up and down in order that by this movement the
dust, fine and coarse sand, small stones, and fine broken rock may fall
through the bottom. Others do not use a sieve, but an open box, whose
bottom is likewise covered with wire netting; this they fix on a small
cross-beam fastened to two upright beams and tilt it backward and
forward.
[Illustration 289 (Sifting Ore): A--Box. B--Bale. C--Rope. D--Beam.
E--Handles. F--Five-toothed rake. G--Sieve. H--Its handles. I--Pole.
K--Rope. L--Timber.]
Some use a sieve made of copper, having square copper handles on both
sides, and through these handles runs a pole, of which one end projects
three-quarters of a foot beyond one handle; the workman then places that
end in a rope which is suspended from a beam, and rapidly shakes the
pole alternately backward and forward. By this movement the small
particles fall through the bottom of the sieve. In order that the end of
the pole may be easily placed in the rope, a stick, two palms long,
holds open the lower part of the rope as it hangs double, each end of
the rope being tied to the beam; part of the rope, however, hangs beyond
the stick to a length of half a foot. A large box is also used for this
purpose, of which the bottom is either made of a plank full of holes or
of iron netting, as are the other boxes. An iron bale is fastened from
the middle of the planks which form its sides; to this bale is fastened
a rope which is suspended from a wooden beam, in order that the box may
be moved or tilted in any direction. There are two handles on each end,
not unlike the handles of a wheelbarrow; these are held by two workmen,
who shake the box to and fro. This box is the one principally used by
the Germans who dwell in the Carpathian mountains. The smaller particles
are separated from the larger ones by means of three boxes and two
sieves, in order that those which pass through each, being of equal
size, may be washed together; for the bottoms of both the boxes and
sieves have openings which do not let through broken rock of the size of
a hazel nut. As for the dry remnants in the bottoms of the sieves, if
they contain any metal the miners put them under the stamps. The larger
pieces of broken rock are not separated from the smaller by this method
until the men and boys, with five-toothed rakes, have separated them
from the rock fragments, the little stones, the coarse and the fine sand
and earth, which have been thrown on to the dumps.
[Illustration 291 (Sifting Ore): A--Workman carrying broken rock in a
barrow. B--First chute. C--First box. D--Its handles. E--Its bales.
F--Rope. G--Beam. H--Post. I--Second chute. K--Second box. L--Third
chute. M--Third box. N--First table. O--First sieve. P--First tub.
Q--Second table. R--Second sieve. S--Second tub. T--Third table.
V--Third sieve. X--Third tub. Y--Plugs.]
At Neusohl, in the Carpathians, there are mines where the veins of
copper lie in the ridges and peaks of the mountains, and in order to
save expense being incurred by a long and difficult transport, along a
rough and sometimes very precipitous road, one workman sorts over the
dumps which have been thrown out from the mines, and another carries in
a wheelbarrow the earth, fine and coarse sand, little stones, broken
rock, and even the poorer ore, and overturns the barrow into a long open
chute fixed to a steep rock. This chute is held apart by small cleats,
and the material slides down a distance of about one hundred and fifty
feet into a short box, whose bottom is made of a thick copper plate,
full of holes. This box has two handles by which it is shaken to and
fro, and at the top there are two bales made of hazel sticks, in which
is fixed the iron hook of a rope hung from the branch of a tree or from
a wooden beam which projects from an upright post. From time to time a
sifter pulls this box and thrusts it violently against the tree or post,
by which means the small particles passing through its holes descend
down another chute into another short box, in whose bottom there are
smaller holes. A second sifter, in like manner, thrusts this box
violently against a tree or post, and a second time the smaller
particles are received into a third chute, and slide down into a third
box, whose bottom has still smaller holes. A third sifter, in like
manner, thrusts this box violently against a tree or post, and for the
third time the tiny particles fall through the holes upon a table. While
the workman is bringing in the barrow, another load which has been
sorted from the dump, each sifter withdraws the hooks from his bale and
carries away his own box and overturns it, heaping up the broken rock or
sand which remains in the bottom of it. As for the tiny particles which
have slid down upon the table, the first washer--for there are as many
washers as sifters--sweeps them off and in a tub nearly full of water,
washes them through a sieve whose holes are smaller than the holes of
the third box. When this tub has been filled with the material which has
passed through the sieve, he draws out the plug to let the water run
away; then he removes with a shovel that which has settled in the tub
and throws it upon the table of a second washer, who washes it in a
sieve with smaller holes. The sediment which has this time settled in
his tub, he takes out and throws on the table of a third washer, who
washes it in a sieve with the smallest holes. The copper concentrates
which have settled in the last tub are taken out and smelted; the
sediment which each washer has removed with a limp is washed on a canvas
strake. The sifters at Altenberg, in the tin mines of the mountains
bordering on Bohemia, use such boxes as I have described, hung from
wooden beams. These, however, are a little larger and open in the front,
through which opening the broken rock which has not gone through the
sieve can be shaken out immediately by thrusting the sieve against its
post.
[Illustration 292 (Sifting Ore): A--Sieve. B--Its handles. C--Tub.
D--Bottom of sieve made of iron wires. E--Hoop. F--Rods. G--Hoops.
H--Woman shaking the sieve. I--Boy supplying it with material which
requires washing. K--Man with shovel removing from the tub the material
which has passed through the sieve.]
If the ore is rich in metal, the earth, the fine and coarse sand, and
the pieces of rock which have been broken from the hangingwall, are dug
out of the dump with a spade or rake and, with a shovel, are thrown into
a large sieve or basket, and washed in a tub nearly full of water. The
sieve is generally a cubit broad and half a foot deep; its bottom has
holes of such size that the larger pieces of broken rock cannot pass
through them, for this material rests upon the straight and cross iron
wires, which at their points of contact are bound by small iron clips.
The sieve is held together by an iron band and by two cross-rods
likewise of iron; the rest of the sieve is made of staves in the shape
of a little tub, and is bound with two iron hoops; some, however, bind
it with hoops of hazel or oak, but in that case they use three of them.
On each side it has handles, which are held in the hands by whoever
washes the metalliferous material. Into this sieve a boy throws the
material to be washed, and a woman shakes it up and down, turning it
alternately to the right and to the left, and in this way passes
through it the smaller pieces of earth, sand, and broken rock. The
larger pieces remain in the sieve, and these are taken out, placed in a
heap and put under the stamps. The mud, together with fine sand, coarse
sand, and broken rock, which remain after the water has been drawn out
of the tub, is removed by an iron shovel and washed in the sluice, about
which I will speak a little later.
[Illustration 293 (Sifting Ore): A--Basket. B--Its handles. C--Dish.
D--Its back part. E--Its front part. F--Handles of same.]
The Bohemians use a basket a foot and a half broad and half a foot deep,
bound together by osiers. It has two handles by which it is grasped,
when they move it about and shake it in the tub or in a small pool
nearly full of water. All that passes through it into the tub or pool
they take out and wash in a bowl, which is higher in the back part and
lower and flat in the front; it is grasped by the two handles and shaken
in the water, the lighter particles flowing away, and the heavier and
mineral portion sinking to the bottom.
[Illustration 294 (Mills for Grinding Ore): A--Axle. B--Water-wheel.
C--Toothed drum. D--Drum made of rundles. E--Iron axle. F--Millstone.
G--Hopper. H--Round wooden plate. I--Trough.]
Gold ore, after being broken with hammers or crushed by the stamps, and
even tin ore, is further milled to powder. The upper millstone, which
is turned by water-power, is made in the following way. An axle is
rounded to compass measure, or is made angular, and its iron pinions
turn in iron sockets which are held in beams. The axle is turned by a
water-wheel, the buckets of which are fixed to the rim and are struck by
the force of a stream. Into the axle is mortised a toothed drum, whose
teeth are fixed in the side of the rim. These teeth turn a second drum
of rundles, which are made of very hard material. This drum surrounds an
iron axle which has a pinion at the bottom and revolves in an iron cup
in a timber. At the top of the iron axle is an iron tongue, dove-tailed
into the millstone, and so when the teeth of the one drum turn the
rundles of the other, the millstone is made to turn round. An
overhanging machine supplies it with ore through a hopper, and the ore,
being ground to powder, is discharged from a round wooden plate into a
trough and flowing away through it accumulates on the floor; from there
the ore is carried away and reserved for washing. Since this method of
grinding requires the millstone to be now raised and now lowered, the
timber in whose socket the iron of the pinion axle revolves, rests upon
two beams, which can be raised and lowered.
[Illustration 296 (Mills for Grinding Ore): A--First mill. B--Wheel
turned by goats. C--Second mill. D--Disc of upright axle. E--Its toothed
drum. F--Third mill. G--Shape of lower millstone. H--Small upright axle
of the same. I--Its opening. K--Lever of the upper millstone. L--Its
opening.]
There are three mills in use in milling gold ores, especially for
quartz[11] which is not lacking in metal. They are not all turned by
water-power, but some by the strength of men, and two of them even by
the power of beasts of burden. The first revolving one differs from the
next only in its driving wheel, which is closed in and turned by men
treading it, or by horses, which are placed inside, or by asses, or even
by strong goats; the eyes of these beasts are covered by linen bands.
The second mill, both when pushed and turned round, differs from the two
above by having an upright axle in the place of the horizontal one; this
axle has at its lower end a disc, which two workmen turn by treading
back its cleats with their feet, though frequently one man sustains all
the labour; or sometimes there projects from the axle a pole which is
turned by a horse or an ass, for which reason it is called an
_asinaria_. The toothed drum which is at the upper end of the axle turns
the drum which is made of rundles, and together with it the millstone.
The third mill is turned round and round, and not pushed by hand; but
between this and the others there is a great distinction, for the lower
millstone is so shaped at the top that it can hold within it the upper
millstone, which revolves around an iron axle; this axle is fastened in
the centre of the lower stone and passes through the upper stone. A
workman, by grasping in his hand an upright iron bar placed in the upper
millstone, moves it round. The middle of the upper millstone is bored
through, and the ore, being thrown into this opening, falls down upon
the lower millstone and is there ground to powder, which gradually runs
out through its opening; it is washed by various methods before it is
mixed with quicksilver, which I will explain presently.
[Illustration 299 (Stamp-mill): A--Water-wheel. B--Axle. C--Stamp.
D--Hopper in the upper millstone. E--Opening passing through the centre.
F--Lower millstone. G--Its round depression. H--Its outlet. I--Iron
axle. K--Its crosspiece. L--Beam. M--Drum of rundles on the iron axle.
N--Toothed drum of main axle. O--Tubs. P--The small planks. Q--Small
upright axles. R--Enlarged part of one. S--Their paddles. T--Their drums
which are made of rundles. V--Small horizontal axle set into the end of
the main axle. X--Its toothed drums. Y--Three sluices. Z--Their small
axles. AA--Spokes. BB--Paddles.]
Some people build a machine which at one and the same time can crush,
grind, cleanse, and wash the gold ore, and mix the gold with
quicksilver. This machine has one water-wheel, which is turned by a
stream striking its buckets; the main axle on one side of the
water-wheel has long cams, which raise the stamps that crush the dry
ore. Then the crushed ore is thrown into the hopper of the upper
millstone, and gradually falling through the opening, is ground to
powder. The lower millstone is square, but has a round depression in
which the round, upper millstone turns, and it has an outlet from which
the powder falls into the first tub. A vertical iron axle is dove-tailed
into a cross-piece, which is in turn fixed into the upper millstone; the
upper pinion of this axle is held in a bearing fixed in a beam; the drum
of the vertical axle is made of rundles, and is turned by the toothed
drum on the main axle, and thus turns the millstone. The powder falls
continually into the first tub, together with water, and from there runs
into a second tub which is set lower down, and out of the second into a
third, which is the lowest; from the third, it generally flows into a
small trough hewn out of a tree trunk. Quicksilver[12] is placed in
each tub, across which is fixed a small plank, and through a hole in the
middle of each plank there passes a small upright axle, which is
enlarged above the plank to prevent it from dropping into the tub lower
than it should. At the lower end of the axle three sets of paddles
intersect, each made from two little boards fixed to the axle opposite
each other. The upper end of this axle has a pinion held by a bearing
set in a beam, and around each of these axles is a small drum made of
rundles, each of which is turned by a small toothed drum on a horizontal
axle, one end of which is mortised into the large horizontal axle, and
the other end is held in a hollow covered with thick iron plates in a
beam. Thus the paddles, of which there are three sets in each tub, turn
round, and agitating the powder, thoroughly mix it with water and
separate the minute particles of gold from it, and these are attracted
by the quicksilver and purified. The water carries away the waste. The
quicksilver is poured into a bag made of leather or cloth woven from
cotton, and when this bag is squeezed, as I have described elsewhere,
the quicksilver drips through it into a jar placed underneath. The pure
gold[13] remains in the bag. Some people substitute three broad sluices
for the tubs, each of which has an angular axle on which are set six
narrow spokes, and to them are fixed the same number of broad paddles;
the water that is poured in strikes these paddles and turns them round,
and they agitate the powder which is mixed with the water and separate
the metal from it. If the powder which is being treated contains gold
particles, the first method of washing is far superior, because the
quicksilver in the tubs immediately attracts the gold; if it is powder
in which are the small black stones from which tin is smelted, this
latter method is not to be despised. It is very advantageous to place
interlaced fir boughs in the sluices in which such tin-stuff is washed,
after it has run through the launders from the mills, because the fine
tin-stone is either held back by the twigs, or if the current carries
them along they fall away from the water and settle down.
Seven methods of washing are in common use for the ores of many metals;
for they are washed either in a simple buddle, or in a divided buddle,
or in an ordinary strake, or in a large tank, or in a short strake, or
in a canvas strake, or in a jigging sieve. Other methods of washing are
either peculiar to some particular metal, or are combined with the
method of crushing wet ore by stamps.
[Illustration 301 (Buddles): A--Head of buddle. B--Pipe. C--Buddle.
D--Board. E--Transverse buddle. F--Shovel. G--Scrubber.]
A simple buddle is made in the following way. In the first place, the
head is higher than the rest of the buddle, and is three feet long and a
foot and a half broad; this head is made of planks laid upon a timber
and fastened, and on both sides, side-boards are set up so as to hold
the water, which flows in through a pipe or trough, so that it shall
fall straight down. The middle of the head is somewhat depressed in
order that the broken rock and the larger metallic particles may settle
into it. The buddle is sunk into the earth to a depth of three-quarters
of a foot below the head, and is twelve feet long and a foot and a half
wide and deep; the bottom and each side are lined with planks to prevent
the earth, when it is softened by the water, from falling in or from
absorbing the metallic particles. The lower end of the buddle is
obstructed by a board, which is not as high as the sides. To this
straight buddle there is joined a second transverse buddle, six feet
long and a foot and a half wide and deep, similarly lined with planks;
at the lower end it is closed up with a board, also lower than the
sides of the buddle so that the water can flow away; this water falls
into a launder and is carried outside the building. In this simple
buddle is washed the metallic material which has passed on to the floor
of the works through the five large sieves. When this has been gathered
into a heap, the washer throws it into the head of the buddle, and water
is poured upon it through the pipe or small trough, and the portion
which sinks and settles in the middle of the head compartment he stirs
with a wooden scrubber,--this is what we will henceforth call the
implement made of a stick to which is fixed a piece of wood a foot long
and a palm broad. The water is made turbid by this stirring, and carries
the mud and sand and small particles of metal into the buddle below.
Together with the broken rock, the larger metallic particles remain in
the head compartment, and when these have been removed, boys throw them
upon the platform of a washing tank or the short strake, and separate
them from the broken rock. When the buddle is full of mud and sand, the
washer closes the pipe through which the water flows into the head; very
soon the water which remains in the buddle flows away, and when this has
taken place, he removes with a shovel the mud and sand which are mixed
with minute particles of metal, and washes them on a canvas strake.
Sometimes before the buddles have been filled full, the boys throw the
material into a bowl and carry it to the strakes and wash it.
Pulverized ore is washed in the head of this kind of a buddle; but
usually when tin-stone is washed in it, interlacing fir boughs are put
into the buddle, in the same manner as in the sluice when wet ore is
crushed with stamps. The larger tin-stone particles, which sink in the
upper part of the buddle, are washed separately in a strake; those
particles which are of medium size, and settle in the middle part, are
washed separately in the same way; and the mud mixed with minute
particles of tin-stone, which has settled in the lowest part of the
buddle below the fir boughs, is washed separately on the canvas strakes.
[Illustration 302 (Buddles): A--Pipe. B--Cross launder. C--Small
troughs. D--Head of the buddle. E--Wooden scrubber. F--Dividing boards.
G--Short strake.]
The divided buddle differs from the last one by having several
cross-boards, which, being placed inside it, divide it off like steps;
if the buddle is twelve feet long, four of them are placed within; if
nine feet long, three. The nearer each one is to the head, the greater
is its height; the further from the head, the lower it is; and so when
the highest is a foot and a palm high, the second is usually a foot and
three digits high, the third a foot and two digits, and the lowest a
foot and one digit. In this buddle is generally washed that
metalliferous material which has been sifted through the large sieve
into the tub containing water. This material is continuously thrown with
an iron shovel into the head of the buddle, and the water which has been
let in is stirred up by a wooden scrubber, until the buddle is full,
then the cross-boards are taken out by the washer, and the water is
drained off; next the metalliferous material which has settled in the
compartments is again washed, either on a short strake or on the canvas
strakes or in the jigging sieves. Since a short strake is often united
with the upper part of this buddle, a pipe in the first place carries
the water into a cross launder, from which it flows down through one
little launder into the buddle, and through another into the short
strake.
[Illustration 303 (Washing material): A--Head. B--Strake. C--Trowel.
D--Scrubber. E--Canvas. F--Rod by which the canvas is made smooth.]
An ordinary strake, so far as the planks are concerned, is not unlike
the last two. The head of this, as of the others, is first made of earth
stamped down, then covered with planks; and where it is necessary, earth
is thrown in and beaten down a second time, so that no crevice may
remain through which water carrying the particles of metal can escape.
The water ought to fall straight down into the strake, which has a
length of eight feet and a breadth of a foot and a half; it is
connected with a transverse launder, which then extends to a settling
pit outside the building. A boy with a shovel or a ladle takes the
impure concentrates or impure tin-stone from a heap, and throws them
into the head of the strake or spreads them over it. A washer with a
wooden scrubber then agitates them in the strake, whereby the mud mixed
with water flows away into the transverse launder, and the concentrates
or the tin-stone settle on the strake. Since sometimes the concentrates
or fine tin-stone flow down together with the mud into the transverse
launder, a second washer closes it, after a distance of about six feet,
with a cross-board and frequently stirs the mud with a shovel, in order
that when mixed with water it may flow out into the settling-pit; and
there remains in the launder only the concentrates or tin-stone. The
tin-stuff of Schlackenwald and Erbisdorff is washed in this kind of a
strake once or twice; those of Altenberg three or four times; those of
Geyer often seven times; for in the ore at Schlackenwald and Erbisdorff
the tin-stone particles are of a fair size, and are crushed with stamps;
at Altenberg they are of much smaller size, and in the broken ore at
Geyer only a few particles of tin-stone can be seen occasionally.
This method of washing was first devised by the miners who treated tin
ore, whence it passed on from the works of the tin workers to those of
the silver workers and others; this system is even more reliable than
washing in jigging-sieves. Near this ordinary strake there is generally
a canvas strake.
[Illustration 305 (Washing material): A--Upper cross launder. B--Small
launders. C--Heads of strakes. D--Strakes. E--Lower transverse launder.
F--Settling pit. G--Socket in the sill. H--Halved iron rings fixed to
beam. I--Pole. K--Its little scrubber. L--Second small scrubber.]
In modern times two ordinary strakes, similarly made, are generally
joined together; the head of one is three feet distant from that of the
other, while the bodies are four feet distant from each other, and there
is only one cross launder under the two strakes. One boy shovels, from
the heap into the head of each, the concentrates or tin-stone mixed with
mud. There are two washers, one of whom sits at the right side of one
strake, and the other at the left of the other strake, and each pursues
his task, using the following sort of implement. Under each strake is a
sill, from a socket in which a round pole rises, and is held by half an
iron ring in a beam of the building, so that it may revolve; this pole
is nine feet long and a palm thick. Penetrating the pole is a small
round piece of wood, three palms long and as many digits thick, to which
is affixed a small board two feet long and five digits wide, in an
opening of which one end of a small axle revolves, and to this axle is
fixed the handle of a little scrubber. The other end of this axle turns
in an opening of a second board, which is likewise fixed to a small
round piece of wood; this round piece, like the first one, is three
palms long and as many digits thick, and is used by the washer as a
handle. The little scrubber is made of a stick three feet long, to the
end of which is fixed a small tablet of wood a foot long, six digits
broad, and a digit and a half thick. The washer constantly moves the
handle of this implement with one hand; in this way the little scrubber
stirs the concentrates or the fine tin-stone mixed with mud in the head
of the strake, and the mud, on being stirred, flows on to the strake. In
the other hand he holds a second little scrubber, which has a handle
of half the length, and with this he ceaselessly stirs the concentrates
or tin-stone which have settled in the upper part of the strake; in this
way the mud and water flow down into the transverse launder, and from it
into the settling-pit which is outside the building.
[Illustration 306 (Washing material): A--Trough. B--Platform. C--Wooden
scrubber.]
Before the short strake and the jigging-sieve had been invented,
metalliferous ores, especially tin, were crushed dry with stamps and
washed in a large trough hollowed out of one or two tree trunks; and at
the head of this trough was a platform, on which the ore was thrown
after being completely crushed. The washer pulled it down into the
trough with a wooden scrubber which had a long handle, and when the
water had been let into the trough, he stirred the ore with the same
scrubber.
[Illustration 307 (Washing material): A--Short strake. B--Small launder.
C--Transverse launder. D--Wooden scrubber.]
The short strake is narrow in the upper part where the water flows down
into it through the little launder; in fact it is only two feet wide; at
the lower end it is wider, being three feet and as many palms. At the
sides, which are six feet long, are fixed boards two palms high. In
other respects the head resembles the head of the simple buddle, except
that it is not depressed in the middle. Beneath is a cross launder
closed by a low board. In this short strake not only is ore agitated and
washed with a wooden scrubber, but boys also separate the concentrates
from the broken rock in them and collect them in tubs. The short strake
is now rarely employed by miners, owing to the carelessness of the boys,
which has been frequently detected; for this reason, the jigging-sieve
has taken its place. The mud which settles in the launder, if the ore is
rich, is taken up and washed in a jigging-sieve or on a canvas strake.
[Illustration 308 (Washing material): A--Beams. B--Canvas. C--Head of
strake. D--Small launder. E--Settling pit or tank. F--Wooden scrubber.
G--Tubs.]
A canvas strake is made in the following way. Two beams, eighteen feet
long and half a foot broad and three palms thick, are placed on a slope;
one half of each of these beams is partially cut away lengthwise, to
allow the ends of planks to be fastened in them, for the bottom is
covered by planks three feet long, set crosswise and laid close
together. One half of each supporting beam is left intact and rises a
palm above the planks, in order that the water that is running down may
not escape at the sides, but shall flow straight down. The head of the
strake is higher than the rest of the body, and slopes so as to enable
the water to flow away. The whole strake is covered by six stretched
pieces of canvas, smoothed with a stick. The first of them occupies the
lowest division, and the second is so laid as to slightly overlap it; on
the second division, the third is similarly laid, and so on, one on the
other. If they are laid in the opposite way, the water flowing down
carries the concentrates or particles of tin-stone under the canvas, and
a useless task is attempted. Boys or men throw the concentrates or
tin-stuff mixed with mud into the head of the strake, after the canvas
has been thus stretched, and having opened the small launder they let
the water flow in; then they stir the concentrates or tin-stone with a
wooden scrubber till the water carries them all on to the canvas; next
they gently sweep the linen with the wooden scrubber until the mud flows
into the settling-pit or into the transverse launder. As soon as there
is little or no mud on the canvas, but only concentrates or tin-stone,
they carry the canvas away and wash it in a tub placed close by. The
tin-stone settles in the tub, and the men return immediately to the same
task. Finally, they pour the water out of the tub, and collect the
concentrates or tin-stone. However, if either concentrates or tin-stone
have washed down from the canvas and settled in the settling-pit or in
the transverse launder, they wash the mud again.
[Illustration 309 (Collecting concentrates): A--Canvas strake. B--Man
dashing water on the canvas. C--Bucket. D--Bucket of another kind.
E--Man removing concentrates or tin-stone from the trough.]
Some neither remove the canvas nor wash it in the tubs, but place over
it on each edge narrow strips, of no great thickness, and fix them to
the beams with nails. They agitate the metalliferous material with
wooden scrubbers and wash it in a similar way. As soon as little or no
mud remains on the canvas, but only concentrates or fine tin-stone, they
lift one beam so that the whole strake rests on the other, and dash it
with water, which has been drawn with buckets out of the small tank, and
in this way all the sediment which clings to the canvas falls into the
trough placed underneath. This trough is hewn out of a tree and placed
in a ditch dug in the ground; the interior of the trough is a foot wide
at the top, but narrower in the bottom, because it is rounded out. In
the middle of this trough they put a cross-board, in order that the
fairly large particles of concentrates or fairly large-sized tin-stone
may remain in the forepart into which they have fallen, and the fine
concentrates or fine tin-stone in the lower part, for the water flows
from one into the other, and at last flows down through an opening into
the pit. As for the fairly large-sized concentrates or tin-stone which
have been removed from the trough, they are washed again on the ordinary
strake. The fine concentrates and fine tin-stone are washed again on
this canvas strake. By this method, the canvas lasts longer because it
remains fixed, and nearly double the work is done by one washer as
quickly as can be done by two washers by the other method.
[Illustration 311 (Jigging Sieve): A--Fine sieves. B--Limp. C--Finer
sieve. D--Finest sieve.]
The jigging sieve has recently come into use by miners. The
metalliferous material is thrown into it and sifted in a tub nearly full
of water. The sieve is shaken up and down, and by this movement all the
material below the size of a pea passes through into the tub, and the
rest remains on the bottom of the sieve. This residue is of two kinds,
the metallic particles, which occupy the lower place, and the particles
of rock and earth, which take the higher place, because the heavy
substance always settles, and the light is borne upward by the force of
the water. This light material is taken away with a limp, which is a
thin tablet of wood almost semicircular in shape, three-quarters of a
foot long, and half a foot wide. Before the lighter portion is taken
away the contents of the sieve are generally divided crosswise with a
limp, to enable the water to penetrate into it more quickly. Afterward
fresh material is again thrown into the sieve and shaken up and down,
and when a great quantity of metallic particles have settled in the
sieve, they are taken out and put into a tray close by. But since there
fall into the tub with the mud, not only particles of gold or silver,
but also of sand, pyrites, _cadmia_, galena, quartz, and other
substances, and since the water cannot separate these from the metallic
particles because they are all heavy, this muddy mixture is washed a
second time, and the part which is useless is thrown away. To prevent
the sieve passing this sand again too quickly, the washer lays small
stones or gravel in the bottom of the sieve. However, if the sieve is
not shaken straight up and down, but is tilted to one side, the small
stones or broken ore move from one part to another, and the metallic
material again falls into the tub, and the operation is frustrated. The
miners of our country have made an even finer sieve, which does not fail
even with unskilled washers; in washing with this sieve they have no
need for the bottom to be strewn with small stones. By this method the
mud settles in the tub with the very fine metallic particles, and the
larger sizes of metal remain in the sieve and are covered with the
valueless sand, and this is taken away with a limp. The concentrates
which have been collected are smelted together with other things. The
mud mixed with the very fine metallic particles is washed for a third
time and in the finest sieve, whose bottom is woven of hair. If the ore
is rich in metal, all the material which has been removed by the limp is
washed on the canvas strakes, or if the ore is poor it is thrown away.
I have explained the methods of washing which are used in common for the
ores of many metals. I now come to another method of crushing ore, for I
ought to speak of this before describing those methods of washing which
are peculiar to ores of particular metals.
[Illustration 313 (Stamp-mill): A--Mortar. B--Open end of mortar.
C--Slab of rock. D--Iron sole plates. E--Screen. F--Launder. G--Wooden
shovel. H--Settling pit. I--Iron shovel. K--Heap of material which has
settled. L--Ore which requires crushing. M--Small launder.]
In the year 1512, George, the illustrious Duke of Saxony[14], gave the
overlordship of all the dumps ejected from the mines in Meissen to the
noble and wise Sigismund Maltitz, father of John, Bishop of Meissen.
Rejecting the dry stamps, the large sieve, and the stone mills of
Dippoldswalde and Altenberg, in which places are dug the small black
stones from which tin is smelted, he invented a machine which could
crush the ore wet under iron-shod stamps. That is called "wet ore" which
is softened by water which flows into the mortar box, and they are
sometimes called "wet stamps" because they are drenched by the same
water; and on the other hand, the other kinds are called "dry stamps" or
"dry ore," because no water is used to soften the ore when the stamps
are crushing. But to return to our subject. This machine is not
dissimilar to the one which crushes the ore with dry iron-shod stamps,
but the heads of the wet stamps are larger by half than the heads of the
others. The mortar-box, which is made of oak or beech timber, is set up
in the space between the upright posts; it does not open in front, but
at one end, and it is three feet long, three-quarters of a foot wide,
and one foot and six digits deep. If it has no bottom, it is set up in
the same way over a slab of hard, smooth rock placed in the ground,
which has been dug down a little. The joints are stopped up all round
with moss or cloth rags. If the mortar has a bottom, then an iron
sole-plate, three feet long, three-quarters of a foot wide, and a palm
thick, is placed in it. In the opening in the end of the mortar there is
fixed an iron plate full of holes, in such a way that there is a space
of two digits between it and the shoe of the nearest stamp, and the same
distance between this screen and the upright post, in an opening through
which runs a small but fairly long launder. The crushed particles of
silver ore flow through this launder with the water into a settling-pit,
while the material which settles in the launder is removed with an iron
shovel to the nearest planked floor; that material which has settled in
the pit is removed with an iron shovel on to another floor. Most people
make two launders, in order that while the workman empties one of them
of the accumulation which has settled in it, a fresh deposit may be
settling in the other. The water flows in through a small launder at the
other end of the mortar that is near the water-wheel which turns the
machine. The workman throws the ore to be crushed into the mortar in
such a way that the pieces, when they are thrown in among the stamps, do
not impede the work. By this method a silver or gold ore is crushed very
fine by the stamps.
[Illustration 314 (Buddle): A--Launder reaching to the screen.
B--Transverse trough. C--Spouts. D--Large buddles. E--Shovel.
F--Interwoven twigs. G--Boards closing the buddles. H--Cross trough.]
When tin ore is crushed by this kind of iron-shod stamps, as soon as
crushing begins, the launder which extends from the screen discharges
the water carrying the fine tin-stone and fine sand into a transverse
trough, from which the water flows down through the spouts, which pierce
the side of the trough, into the one or other of the large buddles set
underneath. The reason why there are two is that, while the washer
empties the one which is filled with fine tin-stone and sand, the
material may flow into the other. Each buddle is twelve feet long, one
cubit deep, and a foot and a half broad. The tin-stone which settles in
the upper part of the buddles is called the large size; these are
frequently stirred with a shovel, in order that the medium sized
particles of tin-stone, and the mud mixed with the very fine particles
of the stones may flow away. The particles of medium size generally
settle in the middle part of the buddle, where they are arrested by
interwoven fir twigs. The mud which flows down with the water settles
between the twigs and the board which closes the lower end of the
buddle. The tin-stone of large size is removed separately from the
buddle with a shovel; those of medium size are also removed separately,
and likewise the mud is removed separately, for they are separately
washed on the canvas strakes and on the ordinary strake, and separately
roasted and smelted. The tin-stone which has settled in the middle part
of the buddle, is also always washed separately on the canvas strakes;
but if the particles are nearly equal in size to those which have
settled in the upper part of the buddle, they are washed with them in
the ordinary strake and are roasted and smelted with them. However, the
mud is never washed with the others, either on the canvas strakes or on
the ordinary strake, but separately, and the fine tin-stone which is
obtained from it is roasted and smelted separately. The two large
buddles discharge into a cross trough, and it again empties through a
launder into a settling-pit which is outside the building.
This method of washing has lately undergone a considerable change; for
the launder which carries the water, mixed with the crushed tin-stone
and fine sand which flow from the openings of the screen, does not reach
to a transverse trough which is inside the same room, but runs straight
through a partition into a small settling-pit. A boy draws a
three-toothed rake through the material which has settled in the portion
of the launder outside the room, by which means the larger sized
particles of tin-stone settle at the bottom, and these the washer takes
out with the wooden shovel and carries into the room; this material is
thrown into an ordinary strake and swept with a wooden scrubber and
washed. As for those tin-stone particles which the water carries off
from the strake, after they have been brought back on to the strake, he
washes them again until they are clean.
[Illustration 315 (Buddle): A--First launder. B--Three-toothed rake.
C--Small settling pit. D--Large buddle. E--Buddle resembling the simple
buddle. F--Small roller. G--Boards. H--Their holes. I--Shovel.
K--Building. L--Stove. (This picture does not entirely agree with the
text).]
The remaining tin-stone, mixed with sand, flows into the small
settling-pit which is within the building, and this discharges into two
large buddles. The tin-stone of moderate size, mixed with those of
fairly large size, settle in the upper part, and the small size in the
lower part; but both are impure, and for this reason they are taken out
separately and the former is washed twice, first in a buddle like the
simple buddle, and afterward on an ordinary strake. Likewise the latter
is washed twice, first on a canvas strake and afterward on an ordinary
strake. This buddle, which is like the simple buddle, differs from it in
the head, the whole of which in this case is sloping, while in the case
of the other it is depressed in the centre. In order that the boy may be
able to rest the shovel with which he cleanses the tin-stone, this
sluice has a small wooden roller which turns in holes in two thick
boards fixed to the sides of the buddle; if he did not do this, he would
become over-exhausted by his task, for he spends whole days standing
over these labours. The large buddle, the one like the simple buddle,
the ordinary strake, and the canvas strakes, are erected within a
special building. In this building there is a stove that gives out heat
through the earthen tiles or iron plates of which it is composed, in
order that the washers can pursue their labours even in winter, if the
rivers are not completely frozen over.
[Illustration 317 (Workroom with settling-pit): A--Launder from the
screen of the mortar-box. B--Three-toothed rake. C--Small settling-pit.
D--Canvas. E--Strakes. F--Brooms.]
On the canvas strakes are washed the very fine tin-stone mixed with mud
which has settled in the lower end of the large buddle, as well as in
the lower end of the simple buddle and of the ordinary strake. The
canvas is cleaned in a trough hewn out of one tree trunk and partitioned
off with two boards, so that three compartments are made. The first and
second pieces of canvas are washed in the first compartment, the third
and fourth in the second compartment, the fifth and sixth in the third
compartment. Since among the very fine tin-stone there are usually some
grains of stone, rock, or marble, the master cleanses them on the
ordinary strake, lightly brushing the top of the material with a broom,
the twigs of which do not all run the same way, but some straight and
some crosswise. In this way the water carries off these impurities from
the strake into the settling-pit because they are lighter, and leaves
the tin-stone on the table because it is heavier.
Below all buddles or strakes, both inside and outside the building,
there are placed either settling-pits or cross-troughs into which they
discharge, in order that the water may carry on down into the stream but
very few of the most minute particles of tin-stone. The large
settling-pit which is outside the building is generally made of joined
flooring, and is eight feet in length, breadth and depth. When a large
quantity of mud, mixed with very fine tin-stone, has settled in it,
first of all the water is let out by withdrawing a plug, then the mud
which is taken out is washed outside the house on the canvas strakes,
and afterward the concentrates are washed on the strake which is inside
the building. By these methods the very finest tin-stone is made clean.
[Illustration 318 (Streaming for Tin): A--River. B--Weir. C--Gate.
D--Area. E--Meadow. F--Fence. G--Ditch.]
The mud mixed with the very fine tin-stone, which has neither settled in
the large settling-pit nor in the transverse launder which is outside
the room and below the canvas strakes, flows away and settles in the bed
of the stream or river. In order to recover even a portion of the fine
tin-stone, many miners erect weirs in the bed of the stream or river,
very much like those that are made above the mills, to deflect the
current into the races through which it flows to the water-wheels. At
one side of each weir there is an area dug out to a depth of five or six
or seven feet, and if the nature of the place will permit, extending
in every direction more than sixty feet. Thus, when the water of the
river or stream in autumn and winter inundates the land, the gates of
the weir are closed, by which means the current carries the mud mixed
with fine tin-stone into the area. In spring and summer this mud is
washed on the canvas strakes or on the ordinary strake, and even the
finest black-tin is collected. Within a distance of four thousand
fathoms along the bed of the stream or river below the buildings in
which the tin-stuff is washed, the miners do not make such weirs, but
put inclined fences in the meadows, and in front of each fence they dig
a ditch of the same length, so that the mud mixed with the fine
tin-stone, carried along by the stream or river when in flood, may
settle in the ditch and cling to the fence. When this mud is collected,
it is likewise washed on canvas strakes and on the ordinary strake, in
order that the fine tin-stone may be separated from it. Indeed we may
see many such areas and fences collecting mud of this kind in Meissen
below Altenberg in the river Moglitz,--which is always of a reddish
colour when the rock containing the black tin is being crushed under the
stamps.
[Illustration 320 (Stamp-mill): A--First machine. B--Its stamps. C--Its
mortar-box. D--Second machine. E--Its stamps. F--Its mortar-box.
G--Third machine. H--Its stamps. I--Its mortar-box. K--Fourth machine.
L--Its stamps. M--Its mortar-box.]
But to return to the stamping machines. Some usually set up four
machines of this kind in one place, that is to say, two above and the
same number below. By this plan it is necessary that the current which
has been diverted should fall down from a greater height upon the upper
water-wheels, because these turn axles whose cams raise heavier stamps.
The stamp-stems of the upper machines should be nearly twice as long as
the stems of the lower ones, because all the mortar-boxes are placed on
the same level. These stamps have their tappets near their upper ends,
not as in the case of the lower stamps, which are placed just above the
bottom. The water flowing down from the two upper water-wheels is caught
in two broad races, from which it falls on to the two lower
water-wheels. Since all these machines have the stamps very close
together, the stems should be somewhat cut away, to prevent the iron
shoes from rubbing each other at the point where they are set into the
stems. Where so many machines cannot be constructed, by reason of the
narrowness of the valley, the mountain is excavated and levelled in two
places, one of which is higher than the other, and in this case two
machines are constructed and generally placed in one building. A broad
race receives in the same way the water which flows down from the upper
water-wheel, and similarly lets it fall on the lower water-wheel. The
mortar-boxes are not then placed on one level, but each on the level
which is appropriate to its own machine, and for this reason, two
workmen are then required to throw ore into the mortar-boxes. When no
stream can be diverted which will fall from a higher place upon the top
of the water-wheel, one is diverted which will turn the foot of the
wheel; a great quantity of water from the stream is collected in one
pool capable of holding it, and from this place, when the gates are
raised, the water is discharged against the wheel which turns in the
race. The buckets of a water-wheel of this kind are deeper and bent
back, projecting upward; those of the former are shallower and bent
forward, inclining downward.
[Illustration 321 (Stamp-mill): A--Stamps. B--Mortar. C--Plates full of
holes. D--Transverse launder. E--Planks full of cup-like depressions.
F--Spout. G--Bowl into which the concentrates fall. H--Canvas strake.
I--Bowls shaped like a small boat. K--Settling-pit under the canvas
strake.]
Further, in the Julian and Rhaetian Alps[15] and in the Carpathian
Mountains, gold or even silver ore is now put under stamps, which are
sometimes placed more than twenty in a row, and crushed wet in a long
mortar-box. The mortar has two plates full of holes through which the
ore, after being crushed, flows out with the water into the transverse
launder placed underneath, and from there it is carried down by two
spouts into the heads of the canvas strakes. Each head is made of a
thick broad plank, which can be raised and set upright, and to which on
each side are fixed pieces projecting upward. In this plank there are
many cup-like depressions equal in size and similar in shape, in each of
which an egg could be placed. Right down in these depressions are small
crevices which can retain the concentrates of gold or silver, and when
the hollows are nearly filled with these materials, the plank is raised
on one side so that the concentrates will fall into a large bowl. The
cup-like depressions are washed out by dashing them with water. These
concentrates are washed separately in different bowls from those which
have settled on the canvas. This bowl is smooth and two digits wide and
deep, being in shape very similar to a small boat; it is broad in the
fore part, narrow in the back, and in the middle of it there is a cross
groove, in which the particles of pure gold or silver settle, while the
grains of sand, since they are lighter, flow out of it.
In some parts of Moravia, gold ore, which consists of quartz mixed with
gold, is placed under the stamps and crushed wet. When crushed fine it
flows out through a launder into a trough, is there stirred by a wooden
scrubber, and the minute particles of gold which settle in the upper end
of the trough are washed in a black bowl.
So far I have spoken of machines which crush wet ore with iron-shod
stamps. I will now explain the methods of washing which are in a measure
peculiar to the ore of certain metals, beginning with gold. The ore
which contains particles of this metal, and the sand of streams and
rivers which contains grains of it, are washed in frames or bowls; the
sands especially are also washed in troughs. More than one method is
employed for washing on frames, for these frames either pass or retain
the particles or concentrates of gold; they pass them if they have
holes, and retain them if they have no holes. But either the frame
itself has holes, or a box is substituted for it; if the frame itself is
perforated it passes the particles or concentrates of gold into a
trough; if the box has them, it passes the gold material into the long
sluice. I will first speak of these two methods of washing. The frame is
made of two planks joined together, and is twelve feet long and three
feet wide, and is full of holes large enough for a pea to pass. To
prevent the ore or sand with which the gold is mixed from falling out at
the sides, small projecting edge-boards are fixed to it. This frame is
set upon two stools, the first of which is higher than the second, in
order that the gravel and small stones can roll down it. The washer
throws the ore or sand into the head of the frame, which is higher, and
opening the small launder, lets the water into it, and then agitates it
with a wooden scrubber. In this way, the gravel and small stones roll
down the frame on to the ground, while the particles or concentrates of
gold, together with the sand, pass through the holes into the trough
which is placed under the frame, and after being collected are washed in
the bowl.
[Illustration 322 (Frames for Washing Ore or Alluvial): A--Head of
frame. B--Frame. C--Holes. D--Edge-boards. E--Stools. F--Scrubber.
G--Trough. H--Launder. I--Bowl.]
[Illustration 323 (Frames for Washing Ore or Alluvial): A--Sluice.
B--Box. C--Bottom of inverted box. D--Open part of it. E--Iron hoe.
F--Riffles. G--Small launder. H--Bowl with which settlings are taken
away. I--Black bowl in which they are washed.]
A box which has a bottom made of a plate full of holes, is placed over
the upper end of a sluice, which is fairly long but of moderate width.
The gold material to be washed is thrown into this box, and a great
quantity of water is let in. The lumps, if ore is being washed, are
mashed with an iron shovel. The fine portions fall through the bottom of
the box into the sluice, but the coarse pieces remain in the box, and
these are removed with a scraper through an opening which is nearly in
the middle of one side. Since a large amount of water is necessarily let
into the box, in order to prevent it from sweeping away any particles of
gold which have fallen into the sluice, the sluice is divided off by
ten, or if it is as long again, by fifteen riffles. These riffles are
placed equidistant from one another, and each is higher than the one
next toward the lower end of the sluice. The little compartments which
are thus made are filled with the material and the water which flows
through the box; as soon as these compartments are full and the water
has begun to flow over clear, the little launder through which this
water enters into the box is closed, and the water is turned in another
direction. Then the lowest riffle is removed from the sluice, and the
sediment which has accumulated flows out with the water and is caught in
a bowl. The riffles are removed one by one and the sediment from each is
taken into a separate bowl, and each is separately washed and cleansed
in a bowl. The larger particles of gold concentrates settle in the
higher compartments, the smaller size, in the lower compartments. This
bowl is shallow and smooth, and smeared with oil or some other slippery
substance, so that the tiny particles of gold may not cling to it, and
it is painted black, that the gold may be more easily discernible; on
the exterior, on both sides and in the middle, it is slightly hollowed
out in order that it may be grasped and held firmly in the hands when
shaken. By this method the particles or concentrates of gold settle in
the back part of the bowl; for if the back part of the bowl is tapped or
shaken with one hand, as is usual, the contents move toward the fore
part. In this way the Moravians, especially, wash gold ore.
The gold particles are also caught on frames which are either bare or
covered. If bare, the particles are caught in pockets; if covered, they
cling to the coverings. Pockets are made in various ways, either with
iron wire or small cross-boards fixed to the frame, or by holes which
are sunk into the sluice itself or into its head, but which do not quite
go through. These holes are round or square, or are grooves running
crosswise. The frames are either covered with skins, pieces of cloth, or
turf, which I will deal with one by one in turn.
[Illustration 324 (Frames for Washing Ore or Alluvial): A--Plank.
B--Side-boards. C--Iron wire. D--Handles.]
In order to prevent the sand which contains the particles of gold from
spilling out, the washer fixes side-boards to the edges of a plank which
is six feet long and one and a quarter wide. He then lays crosswise many
iron wires a digit apart, and where they join he fixes them to the
bottom plank with iron nails. Then he makes the head of the frame
higher, and into this he throws the sand which needs washing, and taking
in his hands the handles which are at the head of the frame, he draws it
backward and forward several times in the river or stream. In this way
the small stones and gravel flow down along the frame, and the sand
mixed with particles of gold remains in the pockets between the strips.
When the contents of the pockets have been shaken out and collected in
one place, he washes them in a bowl and thus cleans the gold dust.
[Illustration 326 (Frames for Washing Ore or Alluvial): A--Head of the
sluice. B--Riffles. C--Wooden scrubber. D--Pointed stick. E--Dish.
F--Its cup-like depression. G--Grooved dish.]
Other people, among whom are the Lusitanians[16], fix to the sides of a
sluice, which is about six feet long and a foot and a half broad, many
cross-strips or riffles, which project backward and are a digit apart.
The washer or his wife lets the water into the head of the sluice, where
he throws the sand which contains the particles of gold. As it flows
down he agitates it with a wooden scrubber, which he moves transversely
to the riffles. He constantly removes with a pointed wooden stick the
sediment which settles in the pockets between the riffles, and in this
way the particles of gold settle in them, while the sand and other
valueless materials are carried by the water into a tub placed below the
sluice. He removes the particles of metal with a small wooden shovel
into a wooden bowl. This bowl does not exceed a foot and a quarter in
breadth, and by moving it up and down in the stream he cleanses the gold
dust, for the remaining sand flows out of the dish, and the gold dust
settles in the middle of it, where there is a cup-like depression. Some
make use of a bowl which is grooved inside like a shell, but with a
smooth lip where the water flows out. This smooth place, however, is
narrower where the grooves run into it, and broader where the water
flows out.
[Illustration 327 (Frames for Washing Ore or Alluvial): A--Head of the
sluice. B--Side-boards. C--Lower end of the sluice. D--Pockets.
E--Grooves. F--Stools. G--Shovel. H--Tub set below. I--Launder.]
The cup-like pockets and grooves are cut or burned at the same time into
the bottom of the sluice; the bottom is composed of three planks ten
feet long, and is about four feet wide; but the lower end, through which
the water is discharged, is narrower. This sluice, which likewise has
side-boards fixed to its edges, is full of rounded pockets and of
grooves which lead to them, there being two grooves to one pocket, in
order that the water mixed with sand may flow into each pocket through
the upper groove, and that after the sand has partly settled, the water
may again flow out through the lower groove. The sluice is set in the
river or stream or on the bank, and placed on two stools, of which the
first is higher than the second in order that the gravel and small
stones may roll down the sluice. The washer throws sand into the head
with a shovel, and opening the launder, lets in the water, which carries
the particles of metal with a little sand down into the pockets, while
the gravel and small stones with the rest of the sand falls into a tub
placed below the sluice. As soon as the pockets are filled, he brushes
out the concentrates and washes them in a bowl. He washes again and
again through this sluice.
[Illustration 328 (Frames for Washing Ore or Alluvial): A--Cross
grooves. B--Tub set under the sluice. C--Another tub.]
Some people cut a number of cross-grooves, one palm distant from each
other, in a sluice similarly composed of three planks eight feet long.
The upper edge of these grooves is sloping, that the particles of gold
may slip into them when the washer stirs the sand with a wooden shovel;
but their lower edge is vertical so that the gold particles may thus be
unable to slide out of them. As soon as these grooves are full of gold
particles mixed with fine sand, the sluice is removed from the stools
and raised up on its head. The head in this case is nothing but the
upper end of the planks of which the sluice is composed. In this way the
metallic particles, being turned over backward, fall into another tub,
for the small stones and gravel have rolled down the sluice. Some people
place large bowls under the sluice instead of tubs, and as in the other
cases, the unclean concentrates are washed in the small bowl.
[Illustration 329 (Frames for Washing Ore or Alluvial): A--Sluice
covered with canvas. B--Its head full of pockets and grooves. C--Head
removed and washed in a tub. D--Sluice which has square pockets.
E--Sluice to whose planks small shavings cling. F--Broom. G--Skins of
oxen. H--Wooden scrubber.]
The Thuringians cut rounded pockets, a digit in diameter and depth, in
the head of the sluice, and at the same time they cut grooves reaching
from one to another. The sluice itself they cover with canvas. The sand
which is to be washed, is thrown into the head and stirred with a
wooden scrubber; in this way the water carries the light particles of
gold on to the canvas, and the heavy ones sink in the pockets, and when
these hollows are full, the head is removed and turned over a tub, and
the concentrates are collected and washed in a bowl. Some people make
use of a sluice which has square pockets with short vertical recesses
which hold the particles of gold. Other workers use a sluice made of
planks, which are rough by reason of the very small shavings which still
cling to them; these sluices are used instead of those with coverings,
of which this sluice is bare, and when the sand is washed, the particles
of gold cling no less to these shavings than to canvas, or skins, or
cloths, or turf. The washer sweeps the sluice upward with a broom, and
when he has washed as much of the sand as he wishes, he lets a more
abundant supply of water into the sluice again to wash out the
concentrates, which he collects in a tub set below the sluice, and then
washes again in a bowl. Just as Thuringians cover the sluice with
canvas, so some people cover it with the skins of oxen or horses. They
push the auriferous sand upward with a wooden scrubber, and by this
system the light material flows away with the water, while the particles
of gold settle among the hairs; the skins are afterward washed in a tub;
and the concentrates are collected in a bowl.
[Illustration 330 (Washing material in spring): A--Spring. B--Skin.
C--Argonauts.]
The Colchians[17] placed the skins of animals in the pools of springs;
and since many particles of gold had clung to them when they were
removed, poets invented the "golden fleece" of the Colchians. In like
manner, it can be contrived by the methods of miners that skins should
take up, not only particles of gold, but also of silver and gems.
[Illustration 331 (Frames for Washing Ore or Alluvial): A--Head of
frame. B--Frame. C--Cloth. D--small launder. E--Tub set below the frame.
F--Tub in which cloth is washed.]
Many people cover the frame with a green cloth as long and wide as the
frame itself, and fasten it with iron nails in such a way that they can
easily draw them out and remove the cloth. When the cloth appears to be
golden because of the particles which adhere to it, it is washed in a
special tub and the particles are collected in a bowl. The remainder
which has run down into the tub is again washed on the frame.
[Illustration 332 (Frames for Washing Ore or Alluvial): A--Cloth full
of small knots, spread out. B--Small knots more conspicuously shown.
C--Tub in which cloth is washed.]
Some people, in place of a green cloth, use a cloth of tightly woven
horsehair, which has a rough knotty surface. Since these knots stand out
and the cloth is rough, even the very small particles of gold adhere to
it; these cloths are likewise washed in a tub with water.
[Illustration 333 (Frames for Washing Ore or Alluvial): A--Head of
frame. B--Small launder through which water flows into head of frame.
C--Pieces of turf. D--Trough placed under frame. E--Tub in which pieces
of turf are washed.]
Some people construct a frame not unlike the one covered with canvas,
but shorter. In place of the canvas they set pieces of turf in rows.
They wash the sand, which has been thrown into the head of the frame, by
letting in water. In this way the particles of gold settle in the turf,
the mud and sand, together with the water, are carried down into the
settling-pit or trough below, which is opened when the work is finished.
After all the water has passed out of the settling-pit, the sand and mud
are carried away and washed over again in the same manner. The particles
which have clung to the turf are afterward washed down into the
settling-pit or trough by a stronger current of the water, which is let
into the frame through a small launder. The concentrates are finally
collected and washed in a bowl. Pliny was not ignorant of this method of
washing gold. "The ulex," he says, "after being dried, is burnt, and its
ashes are washed over a grassy turf, that the gold may settle on it."
[Illustration 334 (Trays for Washing Alluvial): A--Tray. B--Bowl-like
depression. C--Handles.]
Sand mixed with particles of gold is also washed in a tray, or in a
trough or bowl. The tray is open at the further end, is either hewn out
of a squared trunk of a tree or made out of a thick plank to which
side-boards are fixed, and is three feet long, a foot and a half wide,
and three digits deep. The bottom is hollowed out into the shape of an
elongated bowl whose narrow end is turned toward the head, and it has
two long handles, by which it is drawn backward and forward in the
river. In this way the fine sand is washed, whether it contains
particles of gold or the little black stones from which tin is made.
[Illustration 335 (Trough for washing alluvial): A--Trough. B--Its open
end. C--End that may be closed. D--Stream. E--Hoe. F--End-board.
G--Bag.]
The Italians who come to the German mountains seeking gold, in order to
wash the river sand which contains gold-dust and garnets,[19] use a
fairly long shallow trough hewn out of a tree, rounded within and
without, open at one end and closed at the other, which they turn in the
bed of the stream in such a way that the water does not dash into it,
but flows in gently. They stir the sand, which they throw into it, with
a wooden hoe, also rounded. To prevent the particles of gold or garnets
from running out with the light sand, they close the end with a board
similarly rounded, but lower than the sides of the trough. The
concentrates of gold or garnets which, with a small quantity of heavy
sand, have settled in the trough, they wash in a bowl and collect in
bags and carry away with them.
[Illustration 336 (Bowls for Alluvial Washing): A--Large bowl. B--Ropes.
C--Beam. D--Other large bowl which coiners use. E--Small bowl.]
Some people wash this kind of sand in a large bowl which can easily be
shaken, the bowl being suspended by two ropes from a beam in a building.
The sand is thrown into it, water is poured in, then the bowl is shaken,
and the muddy water is poured out and clear water is again poured in,
this being done again and again. In this way, the gold particles settle
in the back part of the bowl because they are heavy, and the sand in the
front part because it is light; the latter is thrown away, the former
kept for smelting. The one who does the washing then returns immediately
to his task. This method of washing is rarely used by miners, but
frequently by coiners and goldsmiths when they wash gold, silver, or
copper. The bowl they employ has only three handles, one of which they
grasp in their hands when they shake the bowl, and in the other two is
fastened a rope by which the bowl is hung from a beam, or from a
cross-piece which is upheld by the forks of two upright posts fixed in
the ground. Miners frequently wash ore in a small bowl to test it. This
bowl, when shaken, is held in one hand and thumped with the other hand.
In other respects this method of washing does not differ from the last.
[Illustration 337 (Ground Sluicing): A--Stream. B--Ditch. C--Mattock.
D--Pieces of turf. E--Seven-pronged fork. F--Iron shovel. G--Trough.
H--Another trough below it. I--Small wooden trowel.]
I have spoken of the various methods of washing sand which contains
grains of gold; I will now speak of the methods of washing the material
in which are mixed the small black stones from which tin is made[20].
Eight such methods are in use, and of these two have been invented
lately. Such metalliferous material is usually found torn away from
veins and stringers and scattered far and wide by the impetus of water,
although sometimes _venae dilatatae_ are composed of it. The miners dig
out the latter material with a broad mattock, while they dig the former
with a pick. But they dig out the little stones, which are not rare in
this kind of ore, with an instrument like the bill of a duck. In
districts which contain this material, if there is an abundant supply of
water, and if there are valleys or gentle slopes and hollows, so that
rivers can be diverted into them, the washers in summer-time first of
all dig a long ditch sloping so that the water will run through it
rapidly. Into the ditch is thrown the metallic material, together with
the surface material, which is six feet thick, more or less, and often
contains moss, roots of plants, shrubs, trees, and earth; they are all
thrown in with a broad mattock, and the water flows through the ditch.
The sand and tin-stone, as they are heavy, sink to the bottom of the
ditch, while the moss and roots, as they are light, are carried away by
the water which flows through the ditch. The bottom of the ditch is
obstructed with turf and stones in order to prevent the water from
carrying away the tin-stone at the same time. The washers, whose feet
are covered with high boots made of hide, though not of rawhide,
themselves stand in the ditch and throw out of it the roots of the
trees, shrubs, and grass with seven-pronged wooden forks, and push back
the tin-stone toward the head of the ditch. After four weeks, in which
they have devoted much work and labour, they raise the tin-stone in the
following way; the sand with which it is mixed is repeatedly lifted from
the ditch with an iron shovel and agitated hither and thither in the
water, until the sand flows away and only the tin-stone remains on the
shovel. The tin-stone is all collected together and washed again in a
trough by pushing it up and turning it over with a wooden trowel, in
order that the remaining sand may separate from it. Afterward they
return to their task, which they continue until the metalliferous
material is exhausted, or until the water can no longer be diverted into
the ditches.
[Illustration 338 (Sluicing Tin): A--Trough. B--Wooden shovel. C--Tub.
D--Launder. E--Wooden trowel. F--Transverse trough. G--Plug. H--Falling
water. I--Ditch. K--Barrow conveying material to be washed. L--Pick like
the beak of a duck with which the miner digs out the material from which
the small stones are obtained.]
The trough which I mentioned is hewn out of the trunk of a tree and the
interior is five feet long, three-quarters of a foot deep, and six
digits wide. It is placed on an incline and under it is put a tub which
contains interwoven fir twigs, or else another trough is put under it,
the interior of which is three feet long and one foot wide and deep; the
fine tin-stone, which has run out with the water, settles in the bottom.
Some people, in place of a trough, put a square launder underneath, and
in like manner they wash the tin-stone in this by agitating it up and
down and turning it over with a small wooden trowel. A transverse trough
is put under the launder, which is either open on one end and drains off
into a tub or settling-pit, or else is closed and perforated through the
bottom; in this case, it drains into a ditch beneath, where the water
falls when the plug has been partly removed. The nature of this ditch I
will now describe.
[Illustration 340 (Sluicing Tin): A--Launder. B--Interlacing fir twigs.
C--Logs; three on one side, for the fourth cannot be seen because the
ditch is so full with material now being washed. D--Logs at the head of
the ditch. E--Barrow. F--Seven-pronged fork. G--Hoe.]
If the locality does not supply an abundance of water, the washers dig a
ditch thirty or thirty-six feet long, and cover the bottom, the full
length, with logs joined together and hewn on the side which lies flat
on the ground. On each side of the ditch, and at its head also, they
place four logs, one above the other, all hewn smooth on the inside. But
since the logs are laid obliquely along the sides, the upper end of the
ditch is made four feet wide and the tail end, two feet. The water has a
high drop from a launder and first of all it falls into interlaced fir
twigs, in order that it shall fall straight down for the most part in an
unbroken stream and thus break up the lumps by its weight. Some do not
place these twigs under the end of the launder, but put a plug in its
mouth, which, since it does not entirely close the launder, nor
altogether prevent the discharge from it, nor yet allow the water to
spout far afield, makes it drop straight down. The workman brings in a
wheelbarrow the material to be washed, and throws it into the ditch. The
washer standing in the upper end of the ditch breaks the lumps with a
seven-pronged fork, and throws out the roots of trees, shrubs, and grass
with the same instrument, and thereby the small black stones settle
down. When a large quantity of the tin-stone has accumulated, which
generally happens when the washer has spent a day at this work, to
prevent it from being washed away he places it upon the bank, and other
material having been again thrown into the upper end of the ditch, he
continues the task of washing. A boy stands at the lower end of the
ditch, and with a thin pointed hoe stirs up the sediment which has
settled at the lower end, to prevent the washed tin-stone from being
carried further, which occurs when the sediment has accumulated to such
an extent that the fir branches at the outlet of the ditch are covered.
[Illustration 341 (Sifting Ore): A--Strakes. B--Tank. C--Launder.
D--Plug. E--Wooden shovel. F--Wooden mallet. G--Wooden shovel with short
handle. H--The plug in the strake. I--Tank placed under the plug.]
The third method of washing materials of this kind follows. Two strakes
are made, each of which is twelve feet long and a foot and a half wide
and deep. A tank is set at their head, into which the water flows
through a little launder. A boy throws the ore into one strake; if it is
of poor quality he puts in a large amount of it, if it is rich he puts
in less. The water is let in by removing the plug, the ore is stirred
with a wooden shovel, and in this way the tin-stone, mixed with the
heavier material, settles in the bottom of the strake, and the water
carries the light material into the launder, through which it flows on
to a canvas strake. The very fine tin-stone, carried by the water,
settles on to the canvas and is cleansed. A low cross-board is placed in
the strake near the head, in order that the largest sized tin-stone may
settle there. As soon as the strake is filled with the material which
has been washed, he closes the mouth of the tank and continues washing
in the other strake, and then the plug is withdrawn and the water and
tin-stone flow down into a tank below. Then he pounds the sides of the
loaded strake with a wooden mallet, in order that the tin-stone clinging
to the sides may fall off; all that has settled in it, he throws out
with a wooden shovel which has a short handle. Silver slags which have
been crushed under the stamps, also fragments of silver-lead alloy and
of cakes melted from pyrites, are washed in a strake of this kind.
[Illustration 342 (Sifting Ore): A--Sieve. B--Tub. C--Water flowing out
of the bottom of it. D--Strake. E--Three-toothed rake. F--Wooden
scrubber.]
Material of this kind is also washed while wet, in a sieve whose bottom
is made of woven iron wire, and this is the fourth method of washing.
The sieve is immersed in the water which is contained in a tub, and is
violently shaken. The bottom of this tub has an opening of such size
that as much water, together with tailings from the sieve, can flow
continuously out of it as water flows into it. The material which
settles in the strake, a boy either digs over with a three-toothed iron
rake or sweeps with a wooden scrubber; in this way the water carries off
a great part of both sand and mud. The tin-stone or metalliferous
concentrates settle in the strake and are afterward washed in another
strake.
[Illustration 343 (Sluicing Tin): A--Box. B--Perforated plate.
C--Trough. D--Cross-boards. E--Pool. F--Launder. G--Shovel. H--Rake.]
These are ancient methods of washing material which contains tin-stone;
there follow two modern methods. If the tin-stone mixed with earth or
sand is found on the slopes of mountains or hills, or in the level
fields which are either devoid of streams or into which a stream cannot
be diverted, miners have lately begun to employ the following method of
washing, even in the winter months. An open box is constructed of
planks, about six feet long, three feet wide, and two feet and one palm
deep. At the upper end on the inside, an iron plate three feet long and
wide is fixed, at a depth of one foot and a half from the top; this
plate is very full of holes, through which tin-stone about the size of a
pea can fall. A trough hewn from a tree is placed under the box, and
this trough is about twenty-four feet long and three-quarters of a foot
wide and deep; very often three cross-boards are placed in it, dividing
it off into compartments, each one of which is lower than the next. The
turbid waters discharge into a settling-pit.
The metalliferous material is sometimes found not very deep beneath the
surface of the earth, but sometimes so deep that it is necessary to
drive tunnels and sink shafts. It is transported to the washing-box in
wheelbarrows, and when the washers are about to begin they lay a small
launder, through which there flows on to the iron plate so much water
as is necessary for this washing. Next, a boy throws the metalliferous
material on to the iron plate with an iron shovel and breaks the small
lumps, stirring them this way and that with the same implement. Then the
water and sand penetrating the holes of the plate, fall into the box,
while all the coarse gravel remains on the plate, and this he throws
into a wheelbarrow with the same shovel. Meantime, a younger boy
continually stirs the sand under the plate with a wooden scrubber nearly
as wide as the box, and drives it to the upper end of the box; the
lighter material, as well as a small amount of tin-stone, is carried by
the water down into the underlying trough. The boys carry on this labour
without intermission until they have filled four wheelbarrows with the
coarse and worthless residues, which they carry off and throw away, or
three wheelbarrows if the material is rich in black tin. Then the
foreman has the plank removed which was in front of the iron plate, and
on which the boy stood. The sand, mixed with the tin-stone, is
frequently pushed backward and forward with a scrubber, and the same
sand, because it is lighter, takes the upper place, and is removed as
soon as it appears; that which takes the lower place is turned over with
a spade, in order that any that is light can flow away; when all the
tin-stone is heaped together, he shovels it out of the box and carries
it away. While the foreman does this, one boy with an iron hoe stirs the
sand mixed with fine tin-stone, which has run out of the box and has
settled in the trough and pushes it back to the uppermost part of the
trough, and this material, since it contains a very great amount of
tin-stone, is thrown on to the plate and washed again. The material
which has settled in the lowest part of the trough is taken out
separately and piled in a heap, and is washed on the ordinary strake;
that which has settled in the pool is washed on the canvas strake. In
the summer-time this fruitful labour is repeated more often, in fact ten
or eleven times. The tin-stone which the foreman removes from the box,
is afterward washed in a jigging sieve, and lastly in a tub, where at
length all the sand is separated out. Finally, any material in which are
mixed particles of other metals, can be washed by all these methods,
whether it has been disintegrated from veins or stringers, or whether it
originated from _venae dilatatae_, or from streams and rivers.
[Illustration 345 (Ground Sluicing): A--Launder. B--Cross trough. C--Two
spouts. D--Boxes. E--Plate. F--Grating. G--Shovels. H--Second cross
trough. I--Strake. K--Wooden scrubber. L--Third cross trough.
M--Launder. N--Three-toothed rake.]
The sixth method of washing material of this kind is even more modern
and more useful than the last. Two boxes are constructed, into each of
which water flows through spouts from a cross trough into which it has
been discharged through a pipe or launder. When the material has been
agitated and broken up with iron shovels by two boys, part of it runs
down and falls through the iron plates full of holes, or through the
iron grating, and flows out of the box over a sloping surface into
another cross trough, and from this into a strake seven feet long and
two and a half feet wide. Then the foreman again stirs it with a wooden
scrubber that it may become clean. As for the material which has flowed
down with the water and settled in the third cross trough, or in the
launder which leads from it, a third boy rakes it with a two-toothed
rake; in this way the fine tin-stone settles down and the water carries
off the valueless sand into the creek. This method of washing is most
advantageous, for four men can do the work of washing in two boxes,
while the last method, if doubled, requires six men, for it requires two
boys to throw the material to be washed on to the plate and to stir it
with iron shovels; two more are required with wooden scrubbers to keep
stirring the sand, mixed with the tin-stone, under the plate, and to
push it toward the upper end of the box; further, two foremen are
required to clean the tin-stone in the way I have described. In the
place of a plate full of holes, they now fix in the boxes a grating made
of iron wire as thick as the stalks of rye; that these may not be
depressed by the weight and become bent, three iron bars support them,
being laid crosswise underneath. To prevent the grating from being
broken by the iron shovels with which the material is stirred in
washing, five or six iron rods are placed on top in cross lines, and are
fixed to the box so that the shovels may rub them instead of the
grating; for this reason the grating lasts longer than the plates,
because it remains intact, while the rods, when worn by rubbing, can
easily be replaced by others.
[Illustration 346 (Ground Sluicing): A--Pits. B--Torrent.
C--Seven-pronged fork. D--Shovel.]
Miners use the seventh method of washing when there is no stream of
water in the part of the mountain which contains the black tin, or
particles of gold, or of other metals. In this case they frequently dig
more than fifty ditches on the slope below, or make the same number of
pits, six feet long, three feet wide, and three-quarters of a foot deep,
not any great distance from each other. At the season when a torrent
rises from storms of great violence or long duration, and rushes down
the mountain, some of the miners dig the metalliferous material in the
woods with broad hoes and drag it to the torrent. Other miners divert
the torrent into the ditches or pits, and others throw the roots of
trees, shrubs, and grass out of the ditches or pits with seven-pronged
wooden forks. When the torrent has run down, they remove with shovels
the uncleansed tin-stone or particles of metal which have settled in the
ditches or pits, and cleanse it.
[Illustration 347 (Ground Sluicing): A--Gully. B--Ditch. C--Torrent.
D--Sluice box employed by the Lusitanians.]
The eighth method is also employed in the regions which the Lusitanians
hold in their power and sway, and is not dissimilar to the last. They
drive a great number of deep ditches in rows in the gullies, slopes,
and hollows of the mountains. Into these ditches the water, whether
flowing down from snow melted by the heat of the sun or from rain,
collects and carries together with earth and sand, sometimes tin-stone,
or, in the case of the Lusitanians, the particles of gold loosened from
veins and stringers. As soon as the waters of the torrent have all run
away, the miners throw the material out of the ditches with iron
shovels, and wash it in a common sluice box.
[Illustration 348 (Trough for washing alluvial): A--Trough. B--Launder.
C--Hoe. D--Sieve.]
The Poles wash the impure lead from _venae dilatatae_ in a trough ten
feet long, three feet wide, and one and one-quarter feet deep. It is
mixed with moist earth and is covered by a wet and sandy clay, and so
first of all the clay, and afterward the ore, is dug out. The ore is
carried to a stream or river, and thrown into a trough into which water
is admitted by a little launder, and the washer standing at the lower
end of the trough drags the ore out with a narrow and nearly pointed
hoe, whose wooden handle is nearly ten feet long. It is washed over
again once or twice in the same way and thus made pure. Afterward when
it has been dried in the sun they throw it into a copper sieve, and
separate the very small pieces which pass through the sieve from the
larger ones; of these the former are smelted in a faggot pile and the
latter in the furnace. Of such a number then are the methods of washing.
[Illustration 349 (Tin burning Furnace): A--Furnace. B--Its mouth.
C--Poker. D--Rake with two teeth. E--Hoe.]
One method of burning is principally employed, and two of roasting. The
black tin is burned by a hot fire in a furnace similar to an oven[21];
it is burned if it is a dark-blue colour, or if pyrites and the stone
from which iron is made are mixed with it, for the dark blue colour if
not burnt, consumes the tin. If pyrites and the other stone are not
volatilised into fumes in a furnace of this kind, the tin which is made
from the tin-stone is impure. The tin-stone is thrown either into the
back part of the furnace, or into one side of it; but in the former case
the wood is placed in front, in the latter case alongside, in such a
manner, however, that neither firebrands nor coals may fall upon the
tin-stone itself or touch it. The fuel is manipulated by a poker made of
wood. The tin-stone is now stirred with a rake with two teeth, and now
again levelled down with a hoe, both of which are made of iron. The very
fine tin-stone requires to be burned less than that of moderate size,
and this again less than that of the largest size. While the tin-stone
is being thus burned, it frequently happens that some of the material
runs together.
The burned tin-stone should then be washed again on the strake, for in
this way the material which has been run together is carried away by the
water into the cross-trough, where it is gathered up and worked over,
and again washed on the strake. By this method the metal is separated
from that which is devoid of metal.
[Illustration 350 (Stall Roasting Matte): A--Pits. B--Wood. C--Cakes.
D--Launder.]
Cakes from pyrites, or _cadmia_, or cupriferous stones, are roasted in
quadrangular pits, of which the front and top are open, and these pits
are generally twelve feet long, eight feet wide, and three feet deep.
The cakes of melted pyrites are usually roasted twice over, and those of
_cadmia_ once. These latter are first rolled in mud moistened with
vinegar, to prevent the fire from consuming too much of the copper with
the bitumen, or sulphur, or orpiment, or realgar. The cakes of pyrites
are first roasted in a slow fire and afterward in a fierce one, and in
both cases, during the whole following night, water is let in, in order
that, if there is in the cakes any alum or vitriol or saltpetre capable
of injuring the metals, although it rarely does injure them, the water
may remove it and make the cakes soft. The solidified juices are nearly
all harmful to the metal, when cakes or ore of this kind are smelted.
The cakes which are to be roasted are placed on wood piled up in the
form of a crate, and this pile is fired[22].
[Illustration 351 (Matte Roasting): A--Cakes. B--Bundles of faggots.
C--Furnaces.]
The cakes which are made of copper smelted from schist are first thrown
upon the ground and broken, and then placed in the furnace on bundles of
faggots, and these are lighted. These cakes are generally roasted seven
times and occasionally nine times. While this is being done, if they are
bituminous, then the bitumen burns and can be smelled. These furnaces
have a structure like the structure of the furnaces in which ore is
smelted, except that they are open in front; they are six feet high and
four feet wide. As for this kind of furnace, three of them are required
for one of those in which the cakes are melted. First of all they are
roasted in the first furnace, then when they are cooled, they are
transferred into the second furnace and again roasted; later they are
carried to the third, and afterward back to the first, and this order is
preserved until they have been roasted seven or nine times.
END OF BOOK VIII.
FOOTNOTES:
[1] As would be expected, practically all the technical terms used by
Agricola in this chapter are adaptations. The Latin terms, _canalis_,
_area_, _lacus_, _vasa_, _cribrum_, and _fossa_, have had to be pressed
into service for many different devices, largely by extemporised
combinations. Where the devices described have become obsolete, we have
adopted the nomenclature of the old works on Cornish methods. The
following examples may be of interest:--
Simple buddle = _Canalis simplex_
Divided buddle = _Canalis tabellis distinctus_
Ordinary strake = _Canalis devexus_
Short strake = _Area curta_
Canvas strake = _Area linteis extensis contecta_
Limp = _Radius_.
The strake (or streke) when applied to alluvial tin, would have been
termed a "tye" in some parts of Cornwall, and the "short strake" a
"gounce." In the case of the stamp mill, inasmuch as almost every
mechanical part has its counterpart in a modern mill, we have considered
the reader will have less difficulty if the modern designations are used
instead of the old Cornish. The following are the essential terms in
modern, old Cornish, and Latin:--
Stamp Stamper _Pilum_
Stamp-stem Lifter _Pilum_
Shoes Stamp-heads _Capita_
Mortar-box Box _Capsa_
Cam-shaft Barrell _Axis_
Cams Caps _Dentes_
Tappets Tongues _Pili dentes_
Screen Crate _Laminae foraminum plenae_
Settling pit Catchers _Lacus_
Jigging sieve Dilleugher _Cribrum angustum_
[2] Agricola uses four Latin verbs in connection with heat operations at
temperatures under the melting point: _Calefacio_, _uro_, _torreo_, and
_cremo_. The first he always uses in the sense of "to warm" or "to
heat," but the last three he uses indiscriminately in much the same way
as the English verbs burn, roast, and calcine are used; but in general
he uses the Latin verbs in the order given to indicate degrees of heat.
We have used the English verbs in their technical sense as indicated by
the context.
It is very difficult to say when roasting began as a distinct and
separate metallurgical step in sulphide ore treatment. The Greeks and
Romans worked both lead and copper sulphides (see note on p. 391, and
note on p. 403), but neither in the remains of old works nor in their
literature is there anything from which satisfactory details of such a
step can be obtained. The Ancients, of course, understood lime-burning,
and calcined several salts to purify them or to render them more
caustic. Practically the only specific mention is by Pliny regarding
lead ores (see p. 391). Even the statement of Theophilus (1050-1100,
A.D.), may refer simply to rendering ore more fragile, for he says (p.
305) in regard to copper ore: "This stone dug up in abundance is placed
upon a pile and burned (_comburitur_) after the manner of lime. Nor does
it change colour, but loses its hardness and can be broken up, and
afterward it is smelted." The _Probierbuechlein_ casually mentions
roasting prior to assaying, and Biringuccio (III, 2) mentions
incidentally that "dry and ill-disposed ores before everything must be
roasted in an open oven so that the air can get in." He gives no further
information; and therefore this account of Agricola's becomes
practically the first. Apparently roasting, as a preliminary to the
treatment of copper sulphides, did not come into use in England until
some time later than Agricola, for in Col. Grant Francis' "Smelting of
Copper in the Swansea District" (London, 1881, p. 29), a report is set
of the "Doeinges of Jochim Ganse"--an imported German--at the "Mynes by
Keswicke in Cumberland, A.D., 1581," wherein the delinquencies of the
then current practice are described: "Thei never coulde, nether yet can
make (copper) under XXII. tymes passinge thro the fire, and XXII. weekes
doeing thereof ane sometyme more. But now the nature of these IX.
hurtfull humors abovesaid being discovered and opened by Jochim's way of
doeing, we can, by his order of workeinge, so correct theim, that parte
of theim beinge by nature hurtfull to the copper in wasteinge of it, ar
by arte maide freindes, and be not onely an encrease to the copper, but
further it in smeltinge; and the rest of the other evill humors shalbe
so corrected, and their humors so taken from them, that by once
rosteinge and once smeltinge the ure (which shalbe done in the space of
three dayes), the same copper ure shall yeeld us black copper." Jochim
proposed by 'rostynge' to be rid of "sulphur, arsineque, and antimony."
[3] _Orpiment_ and _realgar_ are the red and yellow arsenical sulphides.
(See note on p. 111).
[4] _Cadmia bituminosa_. The description of this substance by Agricola,
given below, indicates that it was his term for the complex
copper-zinc-arsenic-cobalt minerals found in the well-known, highly
bituminous, copper schists at Mannsfeld. The later Mineralogists,
Wallerius (_Mineralogia_, Stockholm, 1747), Valmont De Bomare
(_Mineralogie_, Paris, 1762), and others assume Agricola's _cadmia
bituminosa_ to be "black arsenic" or "arsenic noir," but we see no
reason for this assumption. Agricola's statement (_De Nat. Foss._, p.
369) is "... the schistose stone dug up at the foot of the Melibocus
Mountains, or as they are now called the Harz (_Hercynium_), near
Eisleben, Mannsfeld, and near Hettstedt, is similar to _spinos_ (a
bituminous substance described by Theophrastus), if not identical with
it. This is black, bituminous, and cupriferous, and when first extracted
from the mine it is thrown out into an open space and heaped up in a
mound. Then the lower part of the mound is surrounded by faggots, on to
which are likewise thrown stones of the same kind. Then the faggots are
kindled and the fire soon spreads to the stones placed upon them; by
these the fire is communicated to the next, which thus spreads to the
whole heap. This easy reception of fire is a characteristic which
bitumen possesses in common with sulphur. Yet the small, pure and black
bituminous ore is distinguished from the stones as follows: when they
burn they emit the kind of odour which is usually given off by burning
bituminous coal, and besides, if while they are burning a small shower
of rain should fall, they burn more brightly and soften more quickly.
Indeed, when the wind carries the fumes so that they descend into nearby
standing waters, there can be seen floating in it something like a
bituminous liquid, either black, or brown, or purple, which is
sufficient to indicate that those stones were bituminous. And that genus
of stones has been recently found in the Harz in layers, having
occasionally gold-coloured specks of pyrites adhering to them,
representing various flat sea-fish or pike or perch or birds, and
poultry cocks, and sometimes salamanders."
[5] _Atramentum sutorium rubrum_. Literally, this would be red vitriol.
The German translation gives _rot kupferwasser_, also red vitriol. We
must confess that we cannot make this substance out, nor can we find it
mentioned in the other works of Agricola. It may be the residue from
leaching roasted pyrites for vitriol, which would be reddish oxide of
iron.
[6] The statement "elsewhere" does not convey very much more
information. It is (_De Nat. Fos._, p. 253): "When Goslar pyrites and
Eisleben (copper) schists are placed on the pyre and roasted for the
third time, they both exude a certain substance which is of a greenish
colour, dry, rough, and fibrous (_tenue_). This substance, like
asbestos, is not consumed by the fire. The schists exude it more
plentifully than the pyrites." The _Interpretatio_ gives _federwis_, as
the German equivalent of _amiantus_ (asbestos). This term was used for
the feathery alum efflorescence on aluminous slates.
[7] Bearing in mind that bituminous cadmia contained arsenical-cobalt
minerals, this substance "resembling _pompholyx_" would probably be
arsenic oxide. In _De Natura Fossilium_ (p. 368). Agricola discusses the
_pompholyx_ from _cadmia_ at length and pronounces it to be of
remarkably "corrosive" quality. (See also note on p. 112.)
[8] HISTORICAL NOTE ON CRUSHING AND CONCENTRATION OF ORES. There can be
no question that the first step in the metallurgy of ores was direct
smelting, and that this antedates human records. The obvious advantages
of reducing the bulk of the material to be smelted by the elimination of
barren portions of the ore, must have appealed to metallurgists at a
very early date. Logically, therefore, we should find the second step in
metallurgy to be concentration in some form. The question of crushing is
so much involved with concentration that we have not endeavoured to keep
them separate. The earliest indication of these processes appears to be
certain inscriptions on monuments of the IV Dynasty (4,000 B.C.?)
depicting gold washing (Wilkinson, The Ancient Egyptians, London, 1874,
II, p. 137). Certain stelae of the XII Dynasty (2,400 B.C.) in the
British Museum (144 Bay 1 and 145 Bay 6) refer to gold washing in the
Sudan, and one of them appears to indicate the working of gold ore as
distinguished from alluvial. The first written description of the
Egyptian methods--and probably that reflecting the most ancient
technology of crushing and concentration--is that of Agatharchides, a
Greek geographer of the second Century B.C. This work is lost, but the
passage in question is quoted by Diodorus Siculus (1st Century B.C.) and
by Photius (died 891 A.D.). We give Booth's translation of Diodorus
(London, 1700, p. 89), slightly amended: "In the confines of Egypt and
the neighbouring countries of Arabia and Ethiopia there is a place full
of rich gold mines, out of which with much cost and pains of many
labourers gold is dug. The soil here is naturally black, but in the body
of the earth run many white veins, shining like white marble, surpassing
in lustre all other bright things. Out of these laborious mines, those
appointed overseers cause the gold to be dug up by the labour of a vast
multitude of people. For the Kings of Egypt condemn to these mines
notorious criminals, captives taken in war, persons sometimes falsely
accused, or against whom the King is incens'd; and not only they
themselves, but sometimes all their kindred and relations together with
them, are sent to work here, both to punish them, and by their labour to
advance the profit and gain of the Kings. There are infinite numbers
upon these accounts thrust down into these mines, all bound in fetters,
where they work continually, without being admitted any rest night or
day, and so strictly guarded that there is no possibility or way left to
make an escape. For they set over them barbarians, soldiers of various
and strange languages, so that it is not possible to corrupt any of the
guard by discoursing one with another, or by the gaining insinuations of
familiar converse. The earth which is hardest and full of gold they
soften by putting fire under it, and then work it out with their hands.
The rocks thus soften'd and made more pliant and yielding, several
thousands of profligate wretches break in pieces with hammers and
pickaxes. There is one artist that is the overseer of the whole work,
who marks out the stone, and shows the labourers the way and manner how
he would have it done. Those that are the strongest amongst them that
are appointed to this slavery, provided with sharp iron pickaxes, cleave
the marble-shining rock by mere force and strength, and not by arts or
sleight-of-hand. They undermine not the rock in a direct line, but
follow the bright shining vein of the mine. They carry lamps fastened to
their foreheads to give them light, being otherwise in perfect darkness
in the various windings and turnings wrought in the mine; and having
their bodies appearing sometimes of one colour and sometimes of another
(according to the nature of the mine where they work) they throw the
lumps and pieces of the stone cut out of the rock upon the floor. And
thus they are employed continually without intermission, at the very nod
of the overseer, who lashes them severely besides. And there are little
boys who penetrate through the galleries into the cavities and with
great labour and toil gather up the lumps and pieces hewed out of the
rock as they are cast upon the ground, and carry them forth and lay them
upon the bank. Those that are over thirty years of age take a piece of
the rock of such a certain quantity, and pound it in a stone mortar with
iron pestles till it be as small as a vetch; then those little stones so
pounded are taken from them by women and older men, who cast them into
mills that stand together there near at hand in a long row, and two or
three of them being employed at one mill they grind a certain measure
given to them at a time, until it is as small as fine meal. No care at
all is taken of the bodies of these poor creatures, so that they have
not a rag so much as to cover their nakedness, and no man that sees them
can choose but commiserate their sad and deplorable condition. For
though they are sick, maimed, or lame, no rest nor intermission in the
least is allowed them; neither the weakness of old age, nor women's
infirmities are any plea to excuse them; but all are driven to their
work with blows and cudgelling, till at length, overborne with the
intolerable weight of their misery, they drop down dead in the midst of
their insufferable labours; so that these miserable creatures always
expect the future to be more terrible than even the present, and
therefore long for death as far more desirable than life.
"At length the masters of the work take the stone thus ground to powder,
and carry it away in order to perfect it. They spread the mineral so
ground upon a broad board, somewhat sloping, and pouring water upon it,
rub it and cleanse it; and so all the earthy and drossy part being
separated from the rest by the water, it runs off the board, and the
gold by reason of its weight remains behind. Then washing it several
times again, they first rub it lightly with their hands; afterward they
draw off any earthy and drossy matter with slender sponges gently
applied to the powdered dust, till it be clean, pure gold. At last other
workmen take it away by weight and measure, and these put it into
earthen pots, and according to the quantity of the gold in every pot
they mix with it some lead, grains of salt, a little tin and barley
bran. Then, covering every pot close, and carefully daubing them over
with clay, they put them in a furnace, where they abide five days and
nights together; then after a convenient time that they have stood to
cool, nothing of the other matter is to be found in the pots but only
pure, refined gold, some little thing diminished in the weight. And thus
gold is prepared in the borders of Egypt, and perfected and completed
with so many and so great toils and vexations. And, therefore, I cannot
but conclude that nature itself teaches us, that as gold is got with
labour and toil, so it is kept with difficulty; it creates everywhere
the greatest cares; and the use of it is mixed both with pleasure and
sorrow."
The remains at Mt. Laurion show many of the ancient mills and
concentration works of the Greeks, but we cannot be absolutely certain
at what period in the history of these mines crushing and concentration
were introduced. While the mines were worked with great activity prior
to 500 B.C. (see note 6, p. 27), it was quite feasible for the ancient
miner to have smelted these argentiferous lead ores direct. However, at
some period prior to the decadence of the mines in the 3rd Century B.C.,
there was in use an extensive system of milling and concentration. For
the following details we are indebted mostly to Edouard Ardaillon (_Les
Mines Du Laurion dans l'Antiquite_, Chap. IV.). The ore was first
hand-picked (in 1869 one portion of these rejects was estimated at
7,000,000 tons) and afterward it was apparently crushed in stone mortars
some 16 to 24 inches in diameter, and thence passed to the mills. These
mills, which crushed dry, were of the upper and lower millstone order,
like the old-fashioned flour mills, and were turned by hand. The stones
were capable of adjustment in such a way as to yield different sizes.
The sand was sifted and the oversize returned to the mills. From the
mills it was taken to washing plants, which consisted essentially of an
inclined area, below which a canal, sometimes with riffles, led through
a series of basins, ultimately returning the water again to near the
head of the area. These washing areas, constructed with great care, were
made of stone cemented over smoothly, and were so efficiently done as to
remain still intact. In washing, a workman brushed upward the pulp
placed on the inclined upper portion of the area, thus concentrating
there a considerable proportion of the galena; what escaped had an
opportunity to settle in the sequence of basins, somewhat on the order
of the buddle. A quotation by Strabo (III, 2, 10) from the lost work of
Polybius (200-125 B.C.) also indicates concentration of lead-silver ores
in Spain previous to the Christian era: "Polybius speaking of the silver
mines of New Carthage, tells us that they are extremely large, distant
from the city about 20 stadia, and occupy a circuit of 400 stadia, that
there are 40,000 men regularly engaged in them, and that they yield
daily to the Roman people (a revenue of) 25,000 drachmae. The rest of
the process I pass over, as it is too long, but as for the silver ore
collected, he tells us that it is broken up, and sifted through sieves
over water; that what remains is to be again broken, and the water
having been strained off, it is to be sifted and broken a third time.
The dregs which remain after the fifth time are to be melted, and the
lead being poured off, the silver is obtained pure. These silver mines
still exist; however, they are no longer the property of the state,
neither these nor those elsewhere, but are possessed by private
individuals. The gold mines, on the contrary, nearly all belong to the
state. Both at Castlon and other places there are singular lead mines
worked. They contain a small proportion of silver, but not sufficient to
pay for the expense of refining." (Hamilton's Translation, Vol. I., p.
222). While Pliny gives considerable information on vein mining and on
alluvial washing, the following obscure passage (XXXIII, 21) appears to
be the only reference to concentration of ores: "That which is dug out
is crushed, washed, roasted, and ground to powder. This powder is called
_apitascudes_, while the silver (lead?) which becomes disengaged in the
furnace is called _sudor_ (sweat). That which is ejected from the
chimney is called _scoria_ as with other metals. In the case of gold
this _scoria_ is crushed and melted again." It is evident enough from
these quotations that the Ancients by "washing" and "sifting," grasped
the practical effect of differences in specific gravity of the various
components of an ore. Such processes are barely mentioned by other
mediaeval authors, such as Theophilus, Biringuccio, etc., and thus the
account in this chapter is the first tangible technical description.
Lead mining has been in active progress in Derbyshire since the 13th
century, and concentration was done on an inclined board until the 16th
century, when William Humphrey (see below) introduced the jigging sieve.
Some further notes on this industry will be found in note 1, p. 77.
However, the buddle and strake which appear at that time, are but modest
improvements over the board described by Agatharchides in the quotation
above.
The ancient crushing appliances, as indicated by the ancient authors and
by the Greek and Roman remains scattered over Europe, were hand-mortars
and mill-stones of the same order as those with which they ground flour.
The stamp-mill, the next advance over grinding in mill-stones, seems to
have been invented some time late in the 15th or early in the 16th
centuries, but who invented it is unknown. Beckmann (Hist. of
Inventions, II, p. 335) says: "In the year 1519 the process of sifting
and wet-stamping was established at Joachimsthal by Paul Grommestetter,
a native of Schwarz, named on that account the Schwarzer, whom Melzer
praises as an ingenious and active washer; and we are told that he had
before introduced the same improvements at Schneeberg. Soon after, that
is in 1521, a large stamping-work was erected at Joachimsthal, and the
process of washing was begun. A considerable saving was thus made, as a
great many metallic particles were before left in the washed sand, which
was either thrown away or used as mortar for building. In the year 1525,
Hans Poertner employed at Schlackenwalde the wet method of stamping,
whereas before that period the ore there was ground. In the Harz this
invention was introduced at Wildenmann by Peter Philip, who was
assay-master there soon after the works at the Upper Harz were resumed
by Duke Henry the Younger, about the year 1524. This we learn from the
papers of Herdan Hacke or Haecke, who was preacher at Wildenmann in
1572."
In view of the great amount of direct and indirect reference to tin
mining in Cornwall, covering four centuries prior to Agricola, it would
be natural to expect some statement bearing upon the treatment of ore.
Curiously enough, while alluvial washing and smelting of the black-tin
are often referred to, there is nothing that we have been able to find,
prior to Richard Carew's "Survey of Cornwall" (London, 1602, p. 12)
which gives any tangible evidence on the technical phases of
ore-dressing. In any event, an inspection of charters, tax-rolls,
Stannary Court proceedings, etc., prior to that date gives the
impression that vein mining was a very minor portion of the source of
production. Although Carew's work dates 45 years after Agricola, his
description is of interest: "As much almost dooth it exceede credite,
that the Tynne, for and in so small quantitie digged up with so great
toyle, and passing afterwards thorow the managing of so many hands, ere
it comes to sale, should be any way able to acquite the cost: for being
once brought above ground in the stone, it is first broken in peeces
with hammers; and then carryed, either in waynes, or on horses' backs,
to a stamping mill, where three, and in some places sixe great logges of
timber, bounde at the ends with yron, and lifted up and downe by a
wheele, driven with the water, doe break it smaller. If the stones be
over-moyst, they are dried by the fire in an yron cradle or grate. From
the stamping mill, it passeth to the crazing mill, which betweene two
grinding stones, turned also with a water-wheel, bruseth the same to a
find sand; howbeit, of late times they mostly use wet stampers, and so
have no need of the crazing mills for their best stuffe, but only for
the crust of their tayles. The streame, after it hath forsaken the mill,
is made to fall by certayne degrees, one somewhat distant from another;
upon each of which, at every discent, lyeth a greene turfe, three or
foure foote square, and one foote thick. On this the Tinner layeth a
certayne portion of the sandie Tinne, and with his shovel softly tosseth
the same to and fro, that, through this stirring, the water which
runneth over it may wash away the light earth from the Tinne, which of a
heavier substance lyeth fast on the turfe. Having so clensed one
portion, he setteth the same aside, and beginneth with another, until
his labour take end with his taske. The best of those turfes (for all
sorts serve not) are fetched about two miles to the eastwards of S.
Michael's Mount, where at low water they cast aside the sand, and dig
them up; they are full of rootes of trees, and on some of them nuts have
been found, which confirmeth my former assertion of the sea's intrusion.
After it is thus washed, they put the remnant into a wooden dish, broad,
flat, and round, being about two foote over, and having two handles
fastened at the sides, by which they softly shogge the same to and fro
in the water betweene their legges, as they sit over it, untill
whatsoever of the earthie substance that was yet left be flitted away.
Some of later time, with a sleighter invention, and lighter labour, doe
cause certayne boyes to stir it up and down with their feete, which
worketh the same effect; the residue, after this often clensing, they
call Blacke Tynne."
It will be noticed that the "wet stampers" and the buddle--worked with
"boyes feete"--are "innovations of late times." And the interesting
question arises as to whether Cornwall did not derive the stamp-mill,
buddle, and strake, from the Germans. The first adequate detailed
description of Cornish appliances is that of Pryce (_Mineralogia
Cornubiensis_, London, 1778) where the apparatus is identical with that
described by Agricola 130 years before. The word "stamper" of Cornwall
is of German origin, from _stampfer_, or, as it is often written in old
German works, _stamper_. However, the pursuit of the subject through
etymology ends here, for no derivatives in German can be found for
buddle, tye, strake, or other collateral terms. The first tangible
evidence of German influence is to be found in Carew who, continuing
after the above quotation, states: "But sithence I gathered stickes to
the building of this poore nest, Sir Francis Godolphin (whose kind helpe
hath much advanced this my playing labour) entertained a Dutch Mynerall
man, and taking light from his experience, but building thereon farre
more profitable conclusions of his owne invention, hath practised a more
saving way in these matters, and besides, made Tynne with good profit of
that refuse which Tynners rejected as nothing worth." Beyond this
quotation we can find no direct evidence of the influence of "Dutch
Mynerall men" in Cornish tin mining at this time. There can be no doubt,
however, that in copper mining in Cornwall and elsewhere in England, the
"Dutch Mynerall men" did play a large part in the latter part of the
16th Century. Pettus (_Fodinae Regales_, London, 1670, p. 20) states that
"about the third year of Queen Elizabeth (1561) she by the advice of her
Council sent over for some Germans experienced in mines, and being
supplied, she, on the tenth of October, in the sixth of her reign,
granted the mines of eight counties ... to Houghsetter, a German whose
name and family still continue in Cardiganshire." Elizabeth granted
large mining rights to various Germans, and the opening paragraphs of
two out of several Charters may be quoted in point. This grant is dated
1565, and in part reads: "ELIZABETH, by the Grace of God, Queen of
England, France, and Ireland, Defender of the Faith, &c. To all Men to
whom these Letters Patents shall come, Greeting. Where heretofore we
have granted Privileges to Cornelius de Voz, for the Mining and Digging
in our Realm of England, for Allom and Copperas, and for divers Ewers of
Metals that were to be found in digging for the said Allom and Copperas,
incidently and consequently without fraud or guile, as by the same our
Privilege may appear. And where we also moved, by credible Report to us
made, of one Daniel Houghsetter, a German born, and of his Skill and
Knowledge of and in all manner of Mines, of Metals and Minerals, have
given and granted Privilege to Thomas Thurland, Clerk, one of our
Chaplains, and Master of the Hospital of Savoy, and to the same Daniel,
for digging and mining for all manner of Ewers of Gold, Silver, Copper,
and Quicksilver, within our Counties of York, Lancaster, Cumberland,
Westmorland, Cornwall, Devon, Gloucester, and Worcester, and within our
Principality of Wales; and with the same further to deal, as by our said
Privilege thereof granted and made to the said Thomas Thurland and
Daniel Houghsetter may appear. _And_ we now being minded that the said
Commodities, and all other Treasures of the Earth, in all other Places
of our Realm of England...." On the same date another grant reads:
"ELIZABETH, by the Grace of God, Queen of England, France, and Ireland,
Defender of the Faith, &c. To all Men to whom these our Letters Patents
shall come, Greeting. Where we have received credible Information that
our faithful and well-beloved Subject William Humfrey, Saymaster of our
Mint within our Tower of London, by his great Endeavour, Labour, and
Charge, hath brought into this our Realm of England one Christopher
Shutz, an Almain, born at _St. Annen Berg_, under the Obedience of the
Electer of Saxony; a Workman as it is reported, of great Cunning,
Knowledge, and Experience, as well in the finding of the Calamin Stone,
call'd in Latin, _lapis calaminaris_, and in the right and proper use
and commodity thereof, for the Composition of the mix'd Metal commonly
call'd _latten_, etc." Col. Grant-Francis, in his most valuable
collection (Smelting of Copper in the Swansea District, London, 1881)
has published a collection of correspondence relating to early mining
and smelting operations in Great Britain. And among them (p. 1., etc.)
are letters in the years 1583-6 from William Carnsewe and others to
Thomas Smyth, with regard to the first smelter erected at Neath, which
was based upon copper mines in Cornwall. He mentions "Mr. Weston's (a
partner) provydence in bringynge hys Dutch myners hether to aplye such
businys in this countrye ys more to be commendyd than his ignorance of
our countrymen's actyvytyes in suche matters." The principal "Dutche
Mineral Master" referred to was one Ulrick Frosse, who had charge of the
mine at Perin Sands in Cornwall, and subsequently of the smelter at
Neath. Further on is given (p. 25) a Report by Jochim Gaunse upon the
Smelting of copper ores at Keswick in Cumberland in 1581, referred to in
note 2, p. 267. The Daniel Hochstetter mentioned in the Charter above,
together with other German and English gentlemen, formed the "Company of
Mines Royal" and among the properties worked were those with which
Gaunse's report is concerned. There is in the Record Office, London
(Exchequer K.R. Com. Derby 611. Eliz.) the record of an interesting
inquisition into Derbyshire methods in which a then recent great
improvement was the jigging sieve, the introduction of which was due to
William Humphrey (mentioned above). It is possible that he learned of it
from the German with whom he was associated. Much more evidence of the
activity of the Germans in English mining at this period can be adduced.
On the other hand, Cornwall has laid claims to having taught the art of
tin mining and metallurgy to the Germans. Matthew Paris, a Benedictine
monk, by birth an Englishman, who died in 1259, relates (_Historia Major
Angliae_, London, 1571) that a Cornishman who fled to Germany on account
of a murder, first discovered tin there in 1241, and that in consequence
the price of tin fell greatly. This statement is recalled with great
persistence by many writers on Cornwall. (Camden, _Britannia_, London,
1586; Borlase, Natural History of Cornwall, Oxford, 1758; Pryce,
_Mineralogia Cornubiensis_, London, 1778, p. 70, and others).
[11] _Lapidibus liquescentibus_. (See note 15, p. 380).
[12] HISTORICAL NOTE ON AMALGAMATION. The recovery of gold by the use of
mercury possibly dates from Roman times, but the application of the
process to silver does not seem to go back prior to the 16th Century.
Quicksilver was well-known to the Greeks, and is described by
Theophrastus (105) and others (see note 58, p. 432, on quicksilver).
However, the Greeks made no mention of its use for amalgamation, and, in
fact, Dioscorides (V, 70) says "it is kept in vessels of glass, lead,
tin or silver; if kept in vessels of any other kind it consumes them and
flows away." It was used by them for medicinal purposes. The Romans
amalgamated gold with mercury, but whether they took advantage of the
principle to recover gold from ores we do not know. Vitruvius (VII, 8)
makes the following statement:--"If quicksilver be placed in a vessel
and a stone of a hundred pounds' weight be placed on it, it will swim at
the top, and will, notwithstanding its weight, be incapable of pressing
the liquid so as to break or separate it. If this be taken out, and only
a single scruple of gold be put in, that will not swim, but immediately
descend to the bottom. This is a proof that the gravity of a body does
not depend on its weight, but on its nature. Quicksilver is used for
many purposes; without it, neither silver nor brass can be properly
gilt. When gold is embroidered on a garment which is worn out and no
longer fit for use, the cloth is burnt over the fire in earthen pots;
the ashes are thrown into water and quicksilver added to them; this
collects all the particles of gold and unites with them. The water is
then poured off and the residuum placed in a cloth, which, when squeezed
with the hands, suffers the liquid quicksilver to pass through the pores
of the cloth, but retains the gold in a mass within it." (Gwilt's
Trans., p. 217). Pliny is rather more explicit (XXXIII, 32): "All floats
on it (quicksilver) except gold. This it draws into itself, and on that
account is the best means of purifying; for, on being repeatedly
agitated in earthen pots it casts out the other things and the
impurities. These things being rejected, in order that it may give up
the gold, it is squeezed in prepared skins, through which, exuding like
perspiration, it leaves the gold pure." It may be noted particularly
that both these authors state that gold is the only substance that does
not float, and, moreover, nowhere do we find any reference to silver
combining with mercury, although Beckmann (Hist. of Inventions, Vol. I,
p. 14) not only states that the above passage from Pliny refers to
silver, but in further error, attributes the origin of silver
amalgamation of ores to the Spaniards in the Indies.
The Alchemists of the Middle Ages were well aware that silver would
amalgamate with mercury. There is, however, difficulty in any conclusion
that it was applied by them to separating silver or gold from ore. The
involved gibberish in which most of their utterances was couched,
obscures most of their reactions in any event. The School of Geber
(Appendix B) held that all metals were a compound of "spiritual" mercury
and sulphur, and they clearly amalgamated silver with mercury, and
separated them by distillation. The _Probierbuechlein_ (1520?) describes
a method of recovering silver from the cement used in parting gold and
silver, by mixing the cement (silver chlorides) with quicksilver.
Agricola nowhere in this work mentions the treatment of silver ores by
amalgamation, although he was familiar with Biringuccio (_De La
Pirotechnia_), as he himself mentions in the Preface. This work,
published at least ten years before _De Re Metallica_, contains the
first comprehensive account of silver amalgamation. There is more than
usual interest in the description, because, not only did it precede _De
Re Metallica_, but it is also a specific explanation of the fundamental
essentials of the Patio Process long before the date when the Spaniards
could possibly have invented that process in Mexico. We quote Mr. A.
Dick's translation from Percy (Metallurgy of Silver and Gold, p. 560):
"He was certainly endowed with much useful and ingenious thought who
invented the short method of extracting metal from the sweepings
produced by those arts which have to do with gold and silver, every
substance left in the refuse by smelters, and also the substance from
certain ores themselves, without the labour of fusing, but by the sole
means and virtue of mercury. To effect this, a large basin is first
constructed of stone or timber and walled, into which is fitted a
millstone made to turn like that of a mill. Into the hollow of this
basin is placed matter containing gold (_della materia vra che tiene
oro_), well ground in a mortar and afterward washed and dried; and, with
the above-mentioned millstone, it is ground while being moistened with
vinegar, or water, in which has been dissolved corrosive sublimate
(_solimato_), verdigris (_verde rame_), and common salt. Over these
materials is then put as much mercury as will cover them; they are then
stirred for an hour or two, by turning the millstone, either by hand, or
horse-power, according to the plan adopted, bearing in mind that the
more the mercury and the materials are bruised together by the
millstone, the more the mercury may be trusted to have taken up the
substance which the materials contain. The mercury, in this condition,
can then be separated from the earthy matter by a sieve, or by washing,
and thus you will recover the auriferous mercury (_el vro mercurio_).
After this, by driving off the mercury by means of a flask (_i.e._, by
heating in a retort or an alembic), or by passing it through a bag,
there will remain, at the bottom, the gold, silver, or copper, or
whatever metal was placed in the basin under the millstone to be ground.
Having been desirous of knowing this secret, I gave to him who taught it
to me a ring with a diamond worth 25 ducats; he also required me to give
him the eighth part of any profit I might make by using it. This I
wished to tell you, not that you should return the ducats to me for
teaching you the secret, but in order that you should esteem it all the
more and hold it dear."
In another part of the treatise Biringuccio states that washed
(concentrated) ores may be ultimately reduced either by lead or mercury.
Concerning these silver concentrates he writes: "Afterward drenching
them with vinegar in which has been put green copper (_i.e._,
verdigris); or drenching them with water in which has been dissolved
vitriol and green copper...." He next describes how this material should
be ground with mercury. The question as to who was the inventor of
silver amalgamation will probably never be cleared up. According to
Ulloa (_Relacion Historica Del Viage a la America Meridional_, Madrid,
1748) Dom Pedro Fernandes De Velasco discovered the process in Mexico in
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