The Progress of Invention in the Nineteenth Century. by Edward W. Byrn
1775. Arkwright’s spinning machine is shown in Fig. 286, the drawing
2194 words | Chapter 91
rolls being shown at the top of the figure.
[Illustration: FIG. 286.--ARKWRIGHT’S ROLL-DRAWING SPINNING MACHINE.]
Following these important inventions came the mule spinner. This was
invented by Crompton between 1774 and 1779, but was never patented. It
combined the leading features of Hargreaves and Arkwright. The spindles
were mounted on a wheeled carriage that traveled back and forth a
considerable distance from the drawing rolls, which were mounted in
bearings in a stationary frame. The long travel of the carriage back and
forth, and the simultaneous twisting and drawing of the yarns, produced
threads of great fineness and regularity. The value of the long travel
of the carriage may be briefly noted as follows: When the threads or
slivers emerge from the drawing rolls they are not absolutely of uniform
size, and the thick portions do not twist as tightly as the thinner
portions. The stretching and drawing of these thicker parts down to a
uniform size by the receding of the carriage is the distinctive feature
of its action. As the thread has greater tensile strength at the thinner
hard-twisted parts than it has at the thicker untwisted parts, it will
be seen that the stretching action is localized on the thicker untwisted
parts of the thread, which are thus brought down to uniform size by
elongation. The drawing and twisting of the thread is effected as the
carriage runs out, and when the carriage runs in these twisted lengths
are wound around the spindles. The rendering of the action of the mule
automatic or self-acting in its travel back and forth was the invention
of Richard Roberts, of England, and was covered by him in British
patents No. 5,138 of 1825, and No. 5,649 of 1830. The mule spinner shown
in Fig. 287 is a good modern example of this machine.
[Illustration: FIG. 287.--MULE SPINNING MACHINE.]
One of the most important of the early inventions in the textile art was
the _cotton gin_. This was the invention of Eli Whitney, of
Massachusetts, and was patented by him March 14, 1794. Prior to its use
the picking of the cotton fibre from the bean-like seed with which it is
compactly stored in the boll was entirely effected by hand, and it was a
slow and tedious process, and about 4 pounds per day was the average
work of one man. The cotton gin, shown in Fig. 288, is a device for
doing this by machinery in a rapid, thorough, and expeditious manner.
The cotton, mixed with seed, is fed to the roll box J, in which a sort
of reel F continually turns the cotton. The bottom of the roll box is
formed with a grating of parallel ribs E, between which project the
teeth of a gang of circular saws C, which pull the fibre through between
the ribs and deliver it to the revolving brush B, which beats the fibre
off the teeth of the saws and produces a blast that discharges the
fleece through the rear of the gin. The cotton seed, which are too
large to pass between the ribs with the fibre, drop out the bottom of
the roll-box. With the aid of the cotton gin the efficiency of one man
is raised from four pounds per day to several thousand pounds per day,
and the culture and manufacture of cotton fibre was revolutionized and
greatly stimulated by providing a mode of putting it into merchantable
condition at a reasonable price. It is said that the crop of cotton
increased from 189,316 pounds in 1791 to 2,000,000,000 pounds in 1859.
The cotton gin, as invented by Whitney more than a hundred years ago, is
still in use, substantially unchanged in principle, but its efficiency
has been raised from 70 pounds per day to several thousands. The cotton
crop of the United States for 1899, which was handled by the modern gins
at this rate, amounted to 11,274,840 bales, of about 500 pounds each, or
more than five thousand million pounds. But for the cotton gin this
great staple would have only a very limited use, and one of the greatest
of the world’s industries would have practically no existence.
[Illustration: FIG. 288.--COTTON GIN.]
[Illustration: FIG. 289.--MODERN SPINNING SPINDLE.]
A modern step of importance in spinning was the _ring frame_. Ring
spinning was invented by John Thorp, of Rhode Island, who took out two
patents for the same November 20, 1828. The leading feature of the ring
frame is the substitution of a light steel hoop or traveler running upon
the upper edge of a ring surrounding the spindle in lieu of the flyer
formerly employed. The thread passes through the hoop as it is wound
upon the spindle. In modern times ring spinning has attained
considerable proportions, especially in cotton manufactures.
Nearly 3,000 United States patents have been granted in the class of
spinning, and many valuable improvements in the details of construction
in spinning machinery have been made in recent years. The most
important, perhaps, are those relating to spindle structure, whereby the
speed and efficiency of spinning machines have been greatly increased.
Prior to 1878 the speed of the average spindle was limited to 5,000
revolutions a minute. In 1878 improvements were made which doubled its
working speed and permitted as high as 20,000 revolutions a minute. This
result was accomplished by making a yielding bolster. The bolster is an
upright sleeve bearing, in which the spindle revolves, and against which
is sustained the pull of the band that drives the spindle. By making
this bolster or sleeve bearing to yield laterally by means of an elastic
packing which surrounds it, a much greater freedom and speed of
revolution were obtained. The preliminary step in this direction was
made by Birkenhead in patent No. 205,718, July 9, 1878. In the same year
this idea was perfected by Rabbeth. The bolster was placed loosely in a
bolster case of slightly larger diameter than the bolster, and the
bottom of the spindle had a free lateral movement as well as the top, as
shown in his patent No. 227,129, May 4, 1880. With such perfect freedom
of movement, the spindle at high speed could find its own center of
revolution, and an indefinitely high speed and quadrupled efficiency
were attained. The Draper Spindle is shown in Fig. 289 as one of the
most modern and representative of spinning spindles. Considering the
great speed of the modern spindle and the fact that a single workman
attends a thousand or more of them, the record of progress in this art
becomes impressive. In 1805 there were only 4,500 cotton spindles at
work in the United States. In 1899 there were 18,100,000.
_Weaving._--A woven fabric consists of threads which run lengthwise,
called the “warp,” crossed by threads running transversely, called the
“woof,” “weft,” or “filling,” which latter are imprisoned or locked in
by the warp. In a simple loom the warp threads are divided into two
groups, the threads of one group alternating with those of the other,
and means are provided for separating these groups to form a
wedge-shaped space between them called a “shed.” Through this shed the
shuttle which carries the woof or filling thread is sent crosswise the
warp threads. Means are provided for changing the inclination and
position of the two groups of warp threads in relation to each other, so
as to lock in the filling, and put the warp threads in position to
receive the next filling thread. For this purpose the warp threads,
usually horizontal, are each passed through a loop, and every alternate
loop is attached to a frame called a “heddle.” The intervening loops and
threads are attached to another frame or “heddle,” and the two heddles
by being worked, one up and the other down, separate the warp threads to
form the shed. Formerly the shuttle was thrown by hand through the shed.
In 1733 John Kay, of England, took out British patent No. 542, for the
flying shuttle and picking stick, by which the shuttle was struck a
hammer-like blow and driven like a ball from a bat across the warp, and
was struck by a similar stick on the other side, to be returned in the
same way. This gave a much more rapid action than could be obtained by
hand-throwing, and enabled one weaver to do the work of two or three. In
1760 Robert Kay invented the drop box, by which different shuttles
carrying different colors of thread were employed.
The _power loom_, however, marked the first great growth in the art of
weaving. The enormously increased quantity of cotton spun by Arkwright’s
machinery made a demand for increased facilities for weaving it into
cloth. Dr. Cartwright, of England, foresaw and met this demand in his
_power loom_, in which all of the intricate operations were performed by
power-driven machinery. His invention was not extensively introduced
until about the beginning of the Nineteenth Century. One difficulty
experienced was that the warp threads, from their fuzzy nature, had to
be dressed with size, and this required the loom to be stopped from time
to time, and necessitated the services of a man to dress or size the
warp threads. This difficulty was overcome, however, by Johnson &
Radcliffe, about 1803, by the sizing and dressing of the yarns by
passing them between rollers and coating them with a thin layer of paste
before being put into the loom. Dr. Cartwright was granted British
patents No. 1,470, of 1785; No. 1,565, of 1786; No. 1,616, of 1787, and
No. 1,676, of 1788, but being unable to maintain any monopoly under his
patents he was compensated by Parliament with a grant of £10,000.
[Illustration: FIG. 290.--MODERN JACQUARD LOOM.]
_Jacquard Loom._--This most notable step in the art of weaving was made
at the very beginning of the Nineteenth Century. It enabled all kinds of
fabrics, from the finest to the coarsest, to be cheaply woven into
patterns having figured or ornamental designs. Jacquard, a native of
Lyons, conceived the plan of his great invention in the last decade of
the Eighteenth Century, and on December 28, 1801, took out French patent
No. 245, on the same. His invention was not, in fact, a new form of
loom, but rather an attachment to a loom which was universally
applicable to all looms. Before his invention, figured patterns of cloth
could only be made by slow and laborious processes. Jacquard’s invention
consisted in individualizing and differentiating the movement of the
warp threads, instead of operating them in constant groups. This
individualizing of the movement of the warp threads allowed any warp
thread to be held up automatically any length of time, or let down,
according as was necessary to form the figure of the pattern. This was
accomplished by making a chain of articulated cards, like a slatted
belt, and perforating these cards with varying arrangements of holes.
The cards were successively and intermittently fed to a set of needles,
which latter, by rising and falling, raise or lower the warp threads
attached to the same. By perforating these cards differently, and
arranging them so that when one card was brought in front of the needles
it would let certain needles through the perforations and hold the
others back, it will be seen that each card controlled the action of a
different set of needles, and the sequence of the series of cards
effected the necessary change in the needles and movement of the warp
threads to form the growth of the figure in the fabric.
In Fig. 290 is seen a modern form of Jacquard loom, showing at the far
end the chain of perforated cards. Jacquard received a bronze medal at
the French Exposition in 1801, was decorated with the Cross of the
Legion of Honor, and the gratitude of his countrymen was attested by a
pension of 6,000 francs, and a statue erected to his memory at Lyons in
1840.
Subsequent improvements and developments of the Jacquard loom have
carried its work to great nicety and refinement of action. In the chain
of pattern cards it is said that as many as 25,000 separately punched
cards or plates are sometimes used in weaving a single yard of brocade.
The great variety of elaborate designs of delicate tracery in silk, rich
patterns in brocades, and gorgeous figures in carpets, attest the value
of Jacquard’s important step in this art.
Nearly 5,000 United States patents have been granted in the class of
weaving. In the early part of the century much notable work was done.
Steam was applied to looms by William Horrocks (British patent No.
2,699, 1803). From 1830 to 1842 there were brought out the fancy looms
of Crompton, the application of the Jacquard mechanism to the lace frame
by Draper, and the carpet looms of Bigelow. In 1853 Bonelli sought to
improve on the Jacquard mechanism by employing electro-magnets to effect
the selection of the needles, instead of perforated cards (British
patent No. 1,892, of 1853).
Among more recent developments is the _Positive Motion_ loom of Lyall,
patented December 10, 1872, No. 133,868, re-issue No. 9,049, January 20,
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