The book of wonders : gives plain and simple answers to the thousands of…
12. The other half of the strand 8 is now wound around the other half
62754 words | Chapter 17
strand 7 in the same way. After each pair of strands has been treated
in this manner, the ends are cut off at 12, leaving them about four
inches long. After a few days’ wear they will all draw into the body of
the rope or wear off, so that the locality of the splice can scarcely
be detected.]
Why Do We Go to Sleep?
First, of course, we sleep to rest our body and brain. During our
waking hours many, if not all, parts of our bodies are active all the
time, and with every movement we exhaust or spend some of our strength.
Take the case of your arm, for instance. You may be able to move it
up and down fifty or a hundred or more times without getting tired,
according to how strong you are, but sooner or later you will not be
able to move it any more--it is tired--the life has all gone out of it
and it needs rest, in order that it may become strong again. Every time
you move your arm you destroy certain parts of its tissues, which can
only be replaced during rest. Every activity of your body has the same
experience, and the constant work of the brain in directing the various
movements and activities of the body, tires it out too. As soon as this
condition occurs, the brain tells the other parts of the body that it
is time to rest, and even if we try to keep awake and go on with our
work or play, or whatever it is we are doing, we find sooner or later
that it is impossible. If we persist we fall asleep wherever we happen
to be. It is not necessary for all parts of the body to be tired before
we sleep. One part alone may be so affected by what it has been doing
that it alone causes us to fall asleep. Sometimes the eyes become so
tired, while we are looking at the pictures in a book or reading, for
instance, that we fall off to sleep quickly. It is perhaps easier to
bring on sleep by making the eyes tired than in any other way. That
is why so many people read themselves to sleep. It is such a gradual
passing into unconsciousness that you can hardly ever tell where you
left off reading. It is said that when we are awake our bodies are
continually planning for the time when we shall need sleep and are
continually making some little germ which is carried to the brain as
soon as made, and when there are a sufficient number of these little
germs piled up in the brain, we go to sleep. The process of sleeping
then destroys these germs, and when they are destroyed we again wake up.
Why Do We Wake Up in the Morning?
To answer this we must go back to the answer to the question, “What
makes us go to sleep?” We go to sleep in order to secure the rest which
our body and brain need to build up the parts which have been destroyed
during our active work or play.
We wake up naturally when we have had sufficient rest. We wake up
naturally, however, only when the destroyed parts of the body have
been replaced. Other things may waken us--a noise of any kind, loud
or slight, a startling dream or a moving thing that disturbs our
sleep--according to how fully we are asleep. It is said that sometimes
only parts of the body are asleep; that we are not always all asleep
when we appear to sleep, and that we dream because some part of the
body is awake or active. This is probably true. Now then, when all of
anyone of us is sleepy, we go into what is called a deep sleep and
at such times only something out of the ordinary would awaken us.
Gradually, however, various parts of the body become rested and they
are said to wake up, and finally when all of us is rested, we naturally
wake up all over. If you are healthy and sleep naturally, in a place
where you cannot be disturbed by noises or movements of others, you
should be “wide awake” when your eyes open and be ready to get up at
once. If you feel like turning over for another snooze, when it is time
to get up, you did not go to bed as early as you should have done,
or else some part of you did not get the required amount of sleep it
should have had.
Where Are We When Asleep?
We are just where we lie. It seems to us, of course, because of our
dreams when we are asleep that we are away off some place else. Often
when we wake up we wonder for a minute or two where we are, as
everything seems so strange to us, and it takes a minute or so for us
to remember that we are in our own bed, if that is where we went to
sleep. This is because of the dreams we have while asleep. In past
times the uncivilized savages in various parts of the earth believed
that when any of them went to sleep that the real person so asleep
actually went away, leaving the body behind; in other words, that
the soul went traveling. They thought this because it was the only
explanation they could think of for the dreams they had, since almost
invariably the dream was about some other place.
Why Does It Seem When We Have Slept All Night That We Have Been Asleep
Only a Minute?
This is because all our ideas of passage of time are based on our
conscious periods. When we are asleep we are unconscious. It is the
same as if time did not pass, and when we wake up the tendency is to
start in where we left off. We have learned by experience that when
we go to sleep at night and wake up in the morning that much time has
passed and this unconscious knowledge keeps us from thinking always
that we have been asleep but a minute. But if you drop asleep in the
day time, no matter how long you sleep, you wake up thinking that
you have been asleep only a minute, and sometimes it is difficult to
convince yourself that you have been asleep at all. Sometimes after
being asleep for hours, your first waking thought is a continuation of
what your mind was on when you went to sleep. The reason for this, as
stated above, is that we cannot keep track of passing time when we are
asleep, because we are perfectly unconscious.
Why Should We Not Sleep With the Moon Shining On Us?
There is no harm in letting the moon shine on us while we are asleep.
This is one of the queer superstitions that has developed in the world.
A great many people think that something terrible will happen if the
moon is allowed to shine into the room where they are asleep. Not so
many believe this as used to do so, thanks to the more enlightened
condition of things in the world.
To prove to yourself that no harm can come to you through the moon
shining into your bedroom or upon you as you are asleep, you have only
to remember that a great many men and very many more animals sleep out
under the sky every night and that the moon must shine on them while
they are asleep. As a matter of fact, people who sleep out under the
open sky are generally in possession of more rugged health than people
who sleep in beds in closed rooms. So it is rather better to let the
moon shine on you while asleep than not.
This belief probably started with some one who had trouble in going to
sleep with the moon shining on him, because the light of the moon might
have a tendency to keep him awake. It is easier to go to sleep in a
dark room than in one that is lighted, because when there is no light
there is less about you to keep you awake.
What Makes Us Dream?
Dreams originate in the brain. The brain has many parts and some parts
of it may be asleep while others are not. If all parts of the brain
are actually asleep, it is said there can be no dreams. We have dreams
about things which seem very natural while we are having them, and
which we know would be impossible if we were wholly awake, because
those parts of the brain which control the other parts are probably
asleep while the dream is taking place, and it is then that we have
those fantastic and highly imaginative dreams, for the brain is not
under control in every sense.
We used to believe that dreams have no purpose, just as now we know
that they have no meaning. But it has been discovered that dreams
have a purpose in that they protect our sleep. You see, every dream
is started by some disturbance or excitement of the body or mind.
Something may be pressing or touching us while we sleep, or a strange
sound may start a dream, or perhaps it is some uncomfortable position
in which we are lying or trouble in the stomach on account of eating
something we should not. Whatever it may be, those things wake up some
part of the brain, because if all parts of the brain were asleep, we
could not feel or hear anything. Any such disturbance or excitement
would naturally excite the whole brain and wake us up completely if it
were not for dreams. The dream takes care of this and enables the rest
of the body and brain to sleep while one or more parts of the brain are
disturbed and even perhaps awake. We may perhaps have become uncovered
in some way. This would produce a cold feeling and might wake a part
of the brain and cause a dream about skating or some other winter
amusement or experience, or even perhaps one about falling through the
ice, and still we might not be uncovered so much that it would make any
great difference. The dream comes and we go on with our sleep without
waking up, whereas if it were not for the dream we would awaken. In
other words, dreams are just another wise provision of nature which
enables us to go right on and get the rest we need, even if our
digestion is out of order, or some part of our brain is disturbed
through something we read about, or were told of, or we thought of
while still awake.
Why Do We Know We Have Dreamed When We Wake Up?
Because we remember some of our dreams. Sometimes we do not remember
the dreams we dreamed. This is just like what happens when we are
awake. We remember some things and forget others.
Dreams are a sort of safety valve in our sleep. We dream because not
all of our brain is asleep at the time and it is a wise provision of
nature that permits the waking part of the brain to go on working
without disturbing the sleep of the other parts of the brain. If a
large part of the brain is awake and engaged in making the dream,
we are very apt to remember the dream; but when we dream and cannot
remember what the dream was, it is because only a very small portion of
the brain was awake and making a dream.
What Causes Nightmare?
A nightmare is a dream of what we might call a vigorous kind. A
nightmare is caused by a feeling of intense fear, horror, anxiety
or the inability to escape from some great danger. A nightmare is
the result of either an irregular flow of blood to the brain or by a
stomach that is not in proper condition.
The name for this kind of a dream comes from the words night and mare.
The latter word in one of its several meanings indicates an incubus or
evil vision, and a dream of an evil vision involving fear or horror
came to be termed a mare. Since they occurred generally at night, since
most people sleep at night, they became known as nightmares. Nightmares
are more common to children than grown-up people because children are
more apt to have an uneven flow of blood to the brain and also are more
apt to eat the things which put the stomach in a state of unrest which
causes nightmares. Grown-up people are more likely to have learned to
avoid the abuses of the stomach which are apt to produce nightmares.
What Are Ghosts?
The idea of ghosts is the result of a mistake of the brain or an
attempt to account for something of which we see the results, but have
no actual knowledge. There are no ghosts. There are many forces at work
in the world of which we know nothing as yet. Many of the wonderful
things that occur in the world are as yet mysteries to the mind of
man. Every little while man discovers one of these new forces, and
then he is able to understand many things plainly which were up to
then surrounded with mystery and in the minds of superstitious people
attributed to spirits or ghosts. Long before we understood as much as
we do now of the workings of electricity (and they say we know only a
little of its wonders as yet) many of the natural wonders produced by
electricity were attributed to ghosts.
Most of the marvelous tales of the wonders performed by and visits from
ghosts are the result of disturbances of the brain in the people who
think they see the ghosts and the results of their work.
A creature without imagination does not pretend to see or believe in
ghosts. Man is the only animal which possesses the ability to imagine
things and so the ghosts we hear about are the creatures of the
disturbed brains of men. Generally in the ghost stories we hear of,
the ghost is described as wearing clothes--usually white. A bed sheet
thrown over the foot of the bed may appear to a half-awake person as
the outline of the figure of a ghost and to one of a highly imaginative
temperament without the courage of investigation, become forever a real
ghost. Usually what is supposed to be a ghost is only a creation of
the mind--a vision such as we can develop during a dream--oftentimes,
however, what you look at when you think you see a ghost is an actual
something such as the sheet referred to, but which takes the form of
the ghost in the brain of the person who is looking at it through eyes
that really see it, but out of a brain that for the moment at least is
far off its balance.
Why Do Girls Like Dolls?
Girls like dolls because they come into the world for the purpose of
becoming mothers and the love which they display for dolls is the
mother instinct which begins to show itself early in life. To the
little girl the doll is a make-believe child. It satisfies her as long
as there are no real babies to take its place, but any little girl will
drop her dollie if she is given an opportunity to play at dolls with a
real live baby instead. This is a very interesting fact in connection
with the human race. Boys sometimes play with dolls, but not so often,
and any kind of a boy will give up playing with a doll as soon as a
toy engine or some other boy’s toy appears for him. A boy has certain
mannish instincts which a girl has not. We have many other instincts
besides the instinct of parenthood and each of them has its origin in
some certain kind of feeling which is born within us and is capable of
development along interesting lines.
What Makes the Works of a Watch Go?
A watch like any other machine which we have, only goes when power is
applied in some form or another. In the case of a watch it is a spring.
A spring is an elastic body, such as a strip of steel, as in the case
of the watch, coiled spirally which, when bent or forced out of its
natural state, has the power of recovering its shape again by virtue of
its elastic power. The natural state of a watch spring is to be open
flat and spread out to its full length. When you wind a watch you coil
this spring, i.e., you bend it out of its natural shape. As soon as you
stop winding the spring begins to uncoil itself, trying to get back to
its natural shape, and in doing so makes the wheels of the watch which
operate the hands go round. The spring then, or rather its elasticity,
which always makes an effort to get back to its natural state, is the
power which makes the watch go. Men who make watches arrange the spring
and the other machinery in the watch in such a way that it will uncoil
itself only at a certain rate of speed. Sooner or later the spring
loses its elasticity and then its power to make the watch go.
What Makes a Hot Box?
When you put oil on the axle, however, the oil fills up the hollows
between the little irregular bumps on both the axle and the hub, and
makes them both smooth--almost perfectly so. This reduces the friction
and keeps the axle and hub from becoming hot and expanding. The less
friction that is developed, the more easily the wheel will turn.
[Illustration]
The Story in a Moving Picture
How Are Moving Pictures Made?
To begin at the beginning, we must start with the negative stock,
or film on which the pictures are taken. This material is very much
like the films you buy for the ordinary snap-shot camera, slightly
heavier and of more durable quality, to stand the wear and tear of
passing through the picture camera and the projecting machine used in
exhibition. This film is 1³⁄₈ inches wide and comes in rolls of 200
feet in length. This negative stock has to be carefully perforated,
making the holes necessary to conduct the film by aid of sprockets
through the camera and the projectoscope. To still further understand
this explanation, see illustrations of the negative stock. Having
prepared the film in the dark room, we can load the camera in the dark
room and proceed to take the picture.
In taking an industrial or travelogue picture, after the camera is
in readiness, is not so much of an undertaking as taking a picture
of a drama or comedy, wherein a plot and players are concerned. The
travelogue or industrial pictures are simply photography, with the
additional manipulation of panoraming or turning the camera, which
requires an expert knowledge, acquired from experience and years of
study. There is a distinction and a big difference between the ordinary
photographer and the moving picture photographer, who is generally
known as a “camera-man.” A photographer, therefore, though of vast
experience, cannot step into a “camera-man’s” place and expect to “make
good.” The latter has to depend entirely upon his special experience
and judgment as to light and distance, focusing and general physical
conditions of the moving-picture camera, which is affected by static
and other electrical peculiarities of the atmosphere, to be avoided
by him. These, and many other points, are convincing evidence that
the moving-picture camera is entirely different from an ordinary
photographic camera. A moving-picture camera and tripod weigh from
fifty to one hundred pounds. There are two styles of cameras, one
which takes a single film and one which takes two films at once,
and each lens of the double camera must be equally well focused and
every feature to be depicted must be brought within the focus, which
generally occupies a radius of 8 feet in width by 10 feet in height.
[Illustration: SCENES FROM “OFFICER KATE.”]
[Illustration: RAW NEGATIVE STOCK. PERFORATED NEGATIVE STOCK.
Exact size of a Motion Picture Film]
When it comes to taking a photo-play, a drama or comedy, different
conditions of a varied nature have to be contended with. To proceed
intelligently in taking a photo-play, a scenario or manuscript is
essential. It must be prefaced with a well-written synopsis of the
story involved, cast of characters, scenes to be enacted and a list of
properties required in the scenes. The director, or producer, of the
play, being furnished with such a guide, proceeds to select the actors
and actresses (called players) suitable for the parts and the filling
of the cast. This being accomplished, he insists that each one of the
players read the scenario in order to be familiar with his or her
part and understand the whole play before going into the picture. The
director instructs them as to the costumes fitting the parts and then
confers with the costumer concerning the furnishing of proper dress
for each one of the players. The director is ready to go on with the
performance of the play, and tells his cast to appear for rehearsal
at a set hour. At that time he puts them through a thorough course of
training or rehearsal, to “get over” and register the meaning of each
thought which is to be expressed by their actions. Sometimes a scene is
rehearsed four to six hours before it is photographed. A one-reel play
is generally 1000 feet in length, and it is very important that the
director, if he has twenty scenes, for instance, to introduce within
that 1000 feet, to time the scenes to the length of his film; that is,
if he has twenty scenes within one thousand feet, each of the twenty
scenes must not average more than one minute each. If one should happen
to be more than one minute, then he has to condense another scene less
than one minute, in order to bring all within the twenty minutes or
1000 feet.
[Illustration: STAGING A MOTION PICTURE IN A STUDIO
REHEARSING SCENE IN STUDIO]
The Size of Each Picture on the Film.
So you can see from this that it needs very careful rehearsal and nice
calculation to bring a well-acted and convincing play within so short
a time, to tell the whole story intelligently. Having done all this,
the director is ready to have the “camera-man” do his part of the
work. He draws his lines within the range of the camera, which do not
exceed eight or ten feet in the foreground. This is another point to be
considered on the part of the director, because all the action has to
be carried out within the eight feet of space, which is really confined
to that much stage width. Here again is where the camera-man has to
watch very carefully, not only the workings of his camera, but the
players; always alert that they are in the picture, and assisting the
director by his observations. The size of each picture as taken on the
film is ³⁄₄ by 1 inch. It is magnified ten thousand times its actual
size when we see it on the screen in a place of exhibition. A full reel
of 1000 feet shows 16,000 photographs on the screen during the twenty
minutes it consumes in its showing. The future of moving pictures is
no longer a matter of speculation. The business is an established
one, and its further developments are only matters of time. The
possibilities and uses of the animated art are unlimited. Already it
is felt in educational, religious, scientific, and industrial affairs.
Their influence in matters of sanitation and all civic improvements,
construction and mechanics, is invaluable. As a medium of wholesome
entertainment and solid instruction it is unsurpassed.
These are merely suggestions of a few phases of its utility and it is
only a natural conclusion that it will be so far-reaching in its uplift
that it will surpass the expectations of the most sanguine.
[Illustration: THE DEVELOPING ROOM.]
To develop, tint and clear the films, large tanks of wood or soapstone
are used. The films, which are wound upon the wooden frames, or racks,
are dipped into these vats, filled with the necessary chemicals and
liquids. The films being wound on frames enables the developers to
examine them without handling them. The tinting is done by similar
methods to give the necessary tint, coloring in red, sepia, blue, green
or yellow, imparting to them the effect of night, sunlight or evening,
whichever the case may be. The films are finally cleared, to wash them
clear of any extraneous chemicals or matter which might streak or
scratch the films, and avoid any objectionable matter that might mar
their appearance when shown on the screen or in the process of handling.
~EACH PICTURE IS FIRST EXHIBITED AT THE STUDIO~
As soon as convenient after a film is finished it is taken to the
exhibition rooms, at the studio, where it is thrown onto the screen. It
is reviewed first by the heads of the departments and the directors,
and later by players and all those interested in it. The projectoscopes
or moving-picture machines are run by motor, presided over by licensed
operators, who are kept on the job continually.
These exhibition rooms are called, in the parlance of the studios,
“knocklodeums,” for here is where everything is criticised. Players’
acting and fitness are judged by their appearance and conduct on the
screen and decision given as to their qualifications. The quality of
the photography, developing and the picture as a finished production is
here determined by the heads of the concern.
[Illustration: DRYING ROOM.]
~THE BOARD OF CENSORS PASSES ON EVERY PICTURE~
Every picture before it is released for exhibition must be passed upon
by the Board of Censors. It is run upon the screen and thoroughly
inspected, criticised, and every point involved thoroughly weighed
as to its effect upon the mind of the general public. If, in their
estimation, it is found objectionable in any particular, the
objectionable parts are eliminated, and if considered entirely harmful,
in its sentiments or influence, the picture is condemned. The majority
rules in the board’s judgment, although it is by no means infallible in
its decision. This board is composed of about sixty persons, who are
appointed by the government for their general qualifications, their
interest in the general welfare of the public, keenness as to morals
and uplift of the people at large. They do not receive salaries; their
services are _pro bono publico_.
[Illustration: TAKING A MILITARY SCENE OUTDOORS.]
THE STORY IN “PIGS IS PIGS”
[Illustration: “PIGS IS PIGS.”]
[Illustration:
VITAGRAPH FAMOUS AUTHORS’ SERIES BY ELLIS PARKER BUTLER.
_You Have Seen Pigs, but Never Such Pigs as These. Two of Them Become
Eight Hundred Pigs so Rapidly, They Set Bunny Daffy and Almost Ruin
the Express Business._
_Director_--GEORGE D. BAKER. _Author_--ELLIS PARKER BUTLER.
CAST.
_Flannery, an Express Agent_ JOHN BUNNY
_Mr. Morehouse_ ETIENNE GIRARDOT
_Clerk in Complaint Dept._ COURTLAND VAN DEUSEN
_Head of Claims Dept._ WILLIAM SHEA
_Mr. Morgan, Head of Tariff Dept._ ALBERT ROCCARDI
_President of Company_ ANDERS RANDOLF
_Prof. Gordon_ GEORGE STEVENS
After a strenuous argument with Flannery, the local Express Agent,
Mr. Morehouse refuses to pay the 30c charges on each of two guinea
pigs shipped him, claiming they are pets and subject to the 25c rate.
Flannery replies, “Pigs is pigs and I’m blame sure them animals is
pigs, not pets, and the rule says, ‘30c each.’” Mr. Morehouse writes
many times to the Express Company, claiming guinea-pigs are not common
pigs, and each time is referred to a different department. Flannery
receives a note from the Tariff Department inquiring as to condition
of consignment, to which he replies, “There are eight now! All good
eaters. Paid out two dollars for cabbage so far.” The matter finally
reaches the President, who writes a friend, a Zoological Professor.
Unfortunately that gentleman is in South Africa, causing a delay of
many months, during which time the pigs increase to 160. At last word
is received from the learned man proving that guinea-pigs are not
common pigs. Flannery is then ordered to collect 25c each for two
guinea-pigs and deliver the entire lot to consignee. There are now 800
and Flannery is horrified to find Morehouse has moved to parts unknown.
He is about to give up in despair when the company orders him to
forward the entire collection to the Main Office, to be disposed of as
unclaimed property, in accordance with the general rule.]
[Illustration: BUNNY FEEDING THE PIGS.]
[Illustration]
Who Made the First Moving Pictures?
~THE FIRST MOVING PICTURE CAMERA~
The first device which produced the motion-picture effect was nothing
but a scientific toy. The idea is almost as old as pictures themselves.
This toy we speak of was called a zoetrope. It consisted of a whirling
cylinder having many slits in the outside through which you could see
by looking into the cylinder a picture opposite each slit. The pictures
were drawn by hand and the artist aimed to place the pictures within
the cylinder in such order that each succeeding one would represent the
next successive motion of any moving object in making a movement as
near as he could draw it; when the cylinder was whirled with the slits
on a level with the eye, the effect produced was of a continuous moving
picture.
A great many devices were produced as a result of this toy for
presenting the effect of pictures so arranged, but until photography
was invented no way was found for making the pictures to be viewed
except such as were drawn by artists. But when photography was
developed it was possible to get actual successive photographs.
The greatest difficulty was found in taking photographs in such
quick succession that all of the motions in the moving object were
taken without any skipping. This difficulty was for the first time
successfully overcome by Muybridge in 1877. He arranged a row of
twenty-four cameras with string trigger shutters, the string of each
shutter being stretched across a race track. A moving horse approaching
down the track broke the strings as he came to them, thus operating
each of the cameras in turn in quick succession and securing a series
of pictures of the moving horse within a very short time. There were
twenty-four pictures to this film when reproduced in the devices then
known for projecting pictures, and this method required one camera for
each section of the picture produced. Of course, the length of the
series was thus limited greatly.
About ten years later Le Prince arranged what he called a multiple
camera. This was as a matter of fact a battery of sixteen automatically
reloading cameras in which strips of film were used. Each of the
sixteen cameras took a picture in turn and then automatically brought
another strip of the film into position, so that camera number one took
the seventeenth picture, the twenty-third, the forty-ninth, etc., and
each of the other cameras took their various pictures in turn. With
this camera a film of any required length could be produced.
The Le Prince camera was therefore the real parent from which
the modern motion-picture camera sprang. The first really modern
motion-picture camera was built in a single case with a battery of
sixteen separate lenses and sixteen shutters. These were operated by
turning a crank. The pictures were taken on four strips of film. When
the crank was turned the exposure was made to each of the sixteen
lenses in succession, and when the series was completed the films
were cut apart and pasted together in a single strip of film, the
pictures themselves being arranged in the proper order. The principal
development of this camera, as found in the present method of making
motion pictures, is the invention of the flexible film negatives; the
transparent support for the print which permits the pictures to be
projected in enlarged form upon a screen; and the system of holes in
the margin of the film by which the film is held in perfect alignment
for projecting the pictures.
But a few years ago, then, the motion picture was a child’s toy. To-day
it forms the basis for not only a very large and profitable business
for many people, but a source of amusement and education to millions
of people at reasonable prices. To-day the motion-picture business is
regarded as one of the world’s greatest industries.
No corner of the world is so far remote but the motion-picture man
finds his way there, either as an exhibitor or as a producer. Nothing
happens in the world to-day but the motion-picture man with his
camera is on the job if it is a happening that can be preserved in
motion pictures and worthy of that. The dethronement of kings and the
inaugurations of presidents are all alike to him. If there is a war, he
is found in all parts of the field, and is the first to see the parade
when there is a peace jubilee. Disasters, horrors, heroes and criminals
pass before his lens and he gives us a moving panorama of everything
that is interesting, in nature, in real life, and in fiction.
Taking Motion Pictures a Simple Operation.
Motion-picture photography is mechanically simple and the projection of
the pictures on the screen was made possible by the improvement in dry
plates which made instantaneous photography successful, together with
the invention of the process of using celluloid films for negatives.
Motion pictures consist of a series of photographs made rapidly and
then projected rapidly on the screen. In this way one picture follows
another so quickly that the change from one picture to another is
not noticed and the movements and actions of the persons or things
photographed are reproduced in a life-like manner.
Is the Hand Quicker Than the Eye?
There is no question that the hand can be moved so quickly that the
eye cannot detect the movement. This is proved by the motion picture
when projected on the screen. In moving pictures the quickness of
the machine deceives the eye and the transition from one picture to
another is done so rapidly that the change is not seen and the apparent
movement is continuous and unbroken.
The film made by the motion picture is a “negative” in which the colors
are reversed, the blacks being white and the whites black, exactly as
in still photography. The film used in the projection machine is a
“positive,” in which the lights and shadows have their proper values.
The principle and process is exactly the same as in making lantern
slides and window transparencies.
Does the Film Move Continuously?
In making the negative for the motion picture the film does not move
forward regularly, but it goes by jumps. It is absolutely still at the
moment of exposure. The same is true in projecting the picture on the
screen. In most projection machines the film is stationary three times
as long as it is in motion, though in some machines the proportion is
one in six. In the taking of the picture, the film is really stationary
one-half of the time. As pictures are usually projected at the rate
of fourteen or sixteen to the second, this means that each separate
picture appears on the screen three-fourths of one-sixteenth of a
second, or three-sixty-fourths of a second, and
How Are Freak Pictures Made?
Freak pictures are usually the result of clever manipulation of the
camera or the film. Articles or individuals can be made to instantly
disappear by stopping the camera while the article is removed or the
person walks off the stage, the other characters holding their pose
until the camera is again put in motion. In some films in which a
person is thrown from a height or is apparently crushed under a steam
roller the effect is gained by the live person walking away after the
camera is stopped and a dummy substituted to undergo the death penalty.
By projecting the picture at a faster rate than it was taken,
excruciatingly comic scenes are sometimes devised. An automobile going
ten miles an hour, by speeding up the projection machine, may be made
to apparently move at a hundred miles an hour, and by increasing in
the same way the apparent speed of persons dodging the demoniac auto
exceedingly ludicrous effects are had.
By mechanical means in combining two or more negatives into one
positive a man can be shown fencing with himself or even cutting his
own head off.
Pictures by courtesy of the Vitagraph Company.
[Illustration: HOW RUBBER TIRES ARE MADE
WASH ROOM.[4]]
[4] These and the following Pictures by courtesy of the Goodyear Tire
and Rubber Co.
The Story in a Ball of Rubber
How Crude Rubber Is Treated.
_Washing._--When the crude rubber arrives at the factory of the rubber
manufacturer, it is generally stored in bins in dark and fairly cool
store-rooms, where it is kept until ready to be used. The rubber passes
directly from the storage bins to the wash-room, where it is cut up
into small pieces, put into large vats of warmed water and allowed
to soak, in order to soften it sufficiently to be broken down in the
machines. It is then fed into a cracker, a machine consisting of two
rolls with projections on their surfaces shaped like little pyramids,
the two rolls revolving with a differential, one going considerably
faster than the other, and being adjustable, so that they can work
close together or with some distance between them. The rubber is fed
between these rolls and broken down into a coarse, spongy mass. Water
flows on to the rubber during the process, bringing down sand, dirt,
bark, and the many other foreign materials which come mixed with the
rubber. The rubber is put through this machine a number of times, until
it is worked into a uniform condition. Some of the rubbers, like the
Ceylons and Paras, will sheet out into a coarse sheet by being put
through this machine; others, like the majority of the African rubbers,
will fall apart and come down in chunks and have to be fed into the
machine with a shovel.
[Illustration: PREPARING CRUDE RUBBER FOR MAKING TIRES
CALENDER ROOM.]
After the rubber is broken down sufficiently in the cracker, it is
next put through a washing machine, which is built very similar to
the cracking machine, except that the rolls are grooved or rifled, so
that their action is not so severe on the rubber. A large quantity of
water is kept constantly running over this machine while the rubber
is being put through, and the rolls work very close together, so that
the rubber is finely ground and run out into a thin and comparatively
smooth sheet, allowing the water flowing between the rolls to take out
practically all of the foreign matter that remains. The rubber is run
through this machine a number of times until the experienced inspectors
in charge are satisfied that it is thoroughly washed. Some types of
rubber, such as Manicoba, which have large quantities of sand in them,
are washed in a special form of washing machine known as the beater
washer. This is an endless, oval-shaped trough with a fast-revolving
paddle-wheel. In this machine the rubber is submerged in water, after
being broken down in the cracker, and the sand is literally knocked out
of it by the paddle-wheel. The sand drops to the bottom of the machine,
where if is drained off, while the rubber floats to the top and is
there gathered and then put through a regular washing machine for the
final sheeting out.
_Drying._--From the wash-room the rubber goes to the dry-room. Before
the rubber can be used in any articles of commercial value, it must
be thoroughly dried, as any moisture in the stock would turn to steam
during the vulcanizing process and cause blisters or blow-holes to form
in the goods. There are two ways in which rubber is usually dried.
The method mostly used, and which is generally practiced with all the
better grades of gums, is to hang the washed strips on horizontal
poles and space them in aisles, so that air can freely circulate all
around the surface of the rubber, the dry-room being kept at a constant
temperature. To properly dry the rubbers by this method takes from four
to six weeks. The other method of drying is by means of a vacuum-drier.
Low-grade rubbers which have a comparatively large percentage of
resin in their composition cannot bear their own weight when hung on
horizontal poles, but drop off and stick in piles on the floor. Hence,
these rubbers have to be dried in a peculiar manner. They are laid in
trays which are placed into a large air-tight receptacle. The air is
then withdrawn from this receptacle and the interior heated by means of
steam coils. This allows the water to be evaporated off from the rubber
at a considerably lower temperature than that at which water boils
under atmospheric pressure, and at such a low temperature, and in such
a short time, that the rubber is not affected. By this process these
rubbers can be dried in a few hours.
_Mixing._--After the rubber has been thoroughly dried, it is ready to
be mixed in proper proportions with the various ingredients which are
used in rubber compounding, to give the desired quality of rubbers for
the various products for which they are intended. In order that rubber
shall vulcanize, it is necessary to mix with it a certain proportion
of sulphur, vulcanizing, or curing, as it is sometimes called, being
merely the changing of a physical mixture of rubber and sulphur into
a chemical compound of these ingredients, by the application of heat.
Besides sulphur, some of the more important ingredients used in
compounding rubber are:
_Zinc oxide._--This toughens the rubber and increases its wearing
properties and tensile strength.
_Barium sulphate._--This stiffens the rubber and adds weight, so
reducing the cost.
_Lithopones._--This whitens the stock and makes it soft, and is used
extensively in druggists’ sundries.
_Antimony sulphide._--This makes the stock red and is a preservative
against oxidation.
_Litharge._--This has the same action as antimony sulphide, but makes
the stock black.
_White lead._--This hastens the cure and is extensively used in gray
and black stocks, and is a good filler or weight adder.
_Magnesia oxide and carbonate._--These are used as fillers for white
stocks.
_Oxide of iron._--Used for coloring red and yellow stocks.
_Lime_ (unslacked).--This hastens vulcanization and chemically removes
any water left in the rubber.
_Whiting._--This is used only as a cheap filler to increase quantity
and lower cost.
_Aluminum silicate._--This is used chiefly as a filler.
There are also used in compounding what are known as the various
substitutes. These are chiefly linseed oil products and mineral
hydrocarbons which are more or less elastic, and act somewhat as a flux.
Why Don’t We Use Pure Rubber?
There seems to be a general impression that the various ingredients
which are mixed with rubber are put into the compounds merely to
cheapen the product and to lower the grade of the material. This
is true in many cases, such as the general line of molded goods,
rubber heels, bicycle grips, automobile bumpers, etc., but in many
cases, such as tires, packing, belting, etc., these ingredients are
added to toughen the gum, increase its wearing qualities, to make it
indestructible when subjected to heat, or to make it soft and yielding
so that it can be forced into fabric, etc.
~PROCESS NECESSARY TO MAKING RUBBER GOODS~
In the general process of manufacture the sheeted rubber is sent
directly from the dry-room to the compound-room, where the various
ingredients are weighed out into proper proportions along with the
rubber to make up a batch, and placed in receptacles ready to be mixed.
The batch is then sent into the mill-room to be mixed into a uniform
pasty mass, which is the characteristic uncured, or so-called green,
rubber compound. The mixing is done in the mill. This is a very heavy
machine, constructed similarly to a cracker and a washer except that
it is much larger and heavier, and the rolls are perfectly smooth and
run closer together. No water at all is used on the batch during the
mixing. There are steam and cold water connections to the mills which
are connected with hollow spaces inside the rolls, so that the latter
can be kept at any temperature desired. The general process of mixing
is as follows:
First the rubber portion of the batch is thrown into the mill and
is worked and warmed up until it takes on a very sticky and plastic
consistency. When it has arrived at a certain stage of plasticity,
the various compounds in the batch, which are always in the form of
very fine powders, are thrown in the mill, being worked by the rolls
into the rubber. The compounds are generally thrown on, a small amount
at a time, until they are all taken up by the rubber. The batch is
then allowed to go through and through the mill, over and over again,
until the mixture is absolutely uniform throughout the whole mass. The
consistency of the rubber, during this operation, is such that the
batch can be made endless around one of the rolls of the mill, so that
it is constantly feeding itself between the rolls.
After the batch is properly mixed, it is cut off the rolls in sheets
and rolled up and sent to the green-stock store-room. In this
store-room the compounded, uncured gums are kept in different bins,
according to the nature of the compound, and are there allowed to
season a certain length of time, after which they are delivered to the
various departments of the factory in which they are going to be used.
Another form in which rubber is used is the so-called Rubber-Cement.
Rubber or any of its compounds are readily soluble in naphtha. In this
process, the compounds, after being milled, are chewed up and washed
in specially constructed cement-mills and there mixed with a certain
proportion of naphtha which gives a thick solution.
_Spreading and calendering._--Rubber which is used for the general
line of molded goods, solid tires, some kinds of tubing, etc., goes
directly to the various departments from the green-stock store-room,
while rubber used for boots and shoes, waterproof fabrics, many of
the druggists’ sundries, belting, pneumatic tires, inner tubes, etc.,
has to be sheeted out, and some of it forced into fabric before it
goes to the various departments. This sheeting-out of the gum, as well
as applying the rubber to fabrics, is done generally by two methods;
either by spreading a solution of the rubber and naphtha onto the
fabric, or by calendering the rubber between heavy rolls in a rubber
calender.
In the spreading process, a machine called a spreader is used. The
fabric to which the rubber is to be applied is mounted in a roll at
one end of the spreader and from the roll passes through a trough of
rubber-cement, and then up over a so-called doctor roll, and under a
knife edge, which allows only enough cement to pass through to fill the
pores of the fabric. From this knife the cemented fabric passes over
a steam drying chest and is then rolled up with a roll of liner cloth
to prevent its sticking together. Fabric treated in this manner must
be put through the spreader a number of times before it has sufficient
rubber on it to be used in the products for which it is intended.
For calendering rubber, a machine called a rubber calender is used.
This machine is made with three and sometimes four heavy rolls, which
are capable of very fine adjustment. The rubber from the green-stock
store-room is first warmed up on a small mixing mill and is then fed
between the rolls of the calender, coming through in a thin sheet of
required thickness, and is wound up in a liner cloth and sent directly
to the departments, where it is used for inner tubes, druggists’
sundries, etc., where only rubber and no fabric is used. Where the
rubber is to be applied to fabric, the fabric is put through the
calender rolls with the rubber, and the rubber is literally ground into
the fabric. Fabric treated in this manner is known to the trade as
friction, and is generally used in the manufacture of pneumatic tires,
belting, hose, etc. For boots, shoes, and other special work, calenders
are used which are equipped with rolls engraved with the shapes of the
soles and other parts of the articles in question, so that the sheet
of rubber coming from the machine has imprinted on it the shapes and
thickness of the articles for which it is intended.
After passing through such of the above processes as are required
the rubber is ready to be made up into the various articles known to
the rubber trade, such as boots and shoes, mackintoshes, waterproof
fabrics, for balloons, aeroplanes, tentings, etc., mechanical goods,
such as rubber heels, horseshoe pads, packing, tiling, automobile and
other bumpers, artificial fish bait, etc., druggists’ sundries, such as
nursing-bottles, nipples, syringes, bulbs, hot-water bottles, tubing,
etc. tobacco pouches, rubber belting, golf and other balls, insulated
wire, fire and garden hose, inner tubes, tires, and the many other
commodities into the manufacture of which rubber enters.
[Illustration: TRADING ROOM]
How Are Automobile Tires Made?
From the calender room of the rubber factory the stock is received
in the automobile tire department, in the form of large rolls of
rubber-coated fabric, and in rolls of sheeted rubber of various
thicknesses and widths. The rubber-coated fabric is first cut into
strips of proper widths so that the edges will extend from bead to
bead over the crown of the tire. These strips are always cut on the
bias, generally at a 45-degree angle, with the edge of the roll, and
were formerly all cut on a cutting-table, a table about 50 feet long
and 6 feet wide, covered with sheet metal. The cutting was done by two
men, each having a knife and each cutting half-way across the cloth
along the edge of a straight-edge so arranged as to be always set at 45
degrees with the edge of the table. This method of cutting is gradually
being put aside by the use of the bias cutter, an extremely up-to-date
machine having jaws which ride up to the end of the fabric and pull
it for a certain distance under a knife set at a 45-degree angle, the
knife being set to cut just when the jaws have arrived at the limit of
their motion. The action is repeated so that the machine cuts about
eighty strips a minute. These strips are fed onto a series of belts
which carry them to where they are placed, by boys, into a book having
a leaf of common cloth between each strip of gum fabric, to prevent the
strips from sticking together.
[Illustration: CURING ROOM--SOLID TIRES.]
[Illustration: MAKING A PNEUMATIC TIRE
CURING ROOM, FIRST CURE--PNEUMATICS.]
[Illustration: SPREADER ROOM.]
The majority of automobile tires to-day are machine built, but there
are still a great many built by hand and this is the process we shall
describe first. In this process the books of fabric are laid up and
spliced into proper lengths to go around the tire and allow a proper
lapping for the splices. The proper number of these laid-up pieces,
or plies, as they are called, are placed together with cotton cloth
between and taken to the tire builder. The tire builder mounts the
core, upon which the tire is to be built, on the building stand,
generally cementing it so that the first ply of fabric will stick in
place. The first ply is then stretched onto the core and spliced,
rolled down with a hand roller onto the sides of the core, and trimmed
with a knife at the base. The following plies are put on and rolled
down in the same manner, the beads being put in at the proper time,
according to the size and the number of plies to be used. After all the
plies have been put onto the core the so-called cover rubber is put on.
This cover rubber is generally a sheet of rubber about one-sixteenth of
an inch thick or more, and of the same compound as the rubber on the
fabric.
[Illustration: HOW THE TREAD OF A TIRE IS MADE
TREAD LAYING ROOM.]
In the case of the machine-built tire, the result is the same, but the
stock is handled as follows: After the rubber-coated fabric has been
cut on the bias cutter, the strips are spliced and rolled up in rolls
on a spindle which is placed in the so-called tire-building machine.
The tire core is mounted on a stand attached to the machine, so that it
can be revolved by power, and the fabric is drawn onto the core from
the spindle under a certain definite tension. The tire-machines roll
the fabric down by power, and the beads are put into place before the
tire and core are removed from the machine. Thereafter the process is
the same as in the case of the hand-built tires.
After the cover rubber is in place the tire is ready to have the tread
applied. The tread is made up independently of the tire by laying up
narrow strips of rubber, in different widths, in such a way that the
center of the tread is thicker than the edges. In the case of the
so-called single-cure tires, which are wholly vulcanized at one time,
this tread is applied to the tire directly after the cover, a strip of
fabric called the breaker-strip generally being placed underneath, and
the building of the tire so completed.
In the general method of curing, the tire is allowed to remain on
the core, and is either bolted up in a mold and put into an ordinary
heater, or it is laid in a mold and put into a heater press, where the
hydraulic pressure keeps the two halves of the mold forced together
during the vulcanizing process. After the vulcanizing is completed, the
tire is removed from the mold, the inside is painted with a French
talc mixture, the tire inspected and cleaned, and so made ready for the
market. In some methods of curing, instead of the tire being put in a
mold, it is put into a so-called toe-mold, which is virtually a pair of
side flanges only reaching up as high as the edges of the tread on the
side of the tire. After the flanges are fastened into place, the whole
is cross-wrapped, the cross-wrapping coming in direct contact with
the tread. The tire in this condition is then put into the heater and
vulcanized, giving the so-called wrapped tread tire. Still another form
of curing is to inflate a kind of canvas inner tube inside the tire and
place the whole in a mold. This is known as the air-bag mold process.
[Illustration: PNEUMATIC-TIRE ROOM--SHOWING TIRE-BUILDING MACHINES.]
How Are Inner Tubes Made?
Inner tubes for pneumatic tires may be classed under three headings,
according to the methods used in their manufacture, viz., seamed tubes,
rolled tubes, and tube-machine tubes. By far the greater number of
tubes come under the first two headings. For seamed tubes, the rubber
is taken from the calender in the form of sheets from one-sixteenth to
three-sixteenths of an inch in thickness. These sheets are cut into
strips of proper length and just wide enough to make a tube of proper
cross-section diameter when the two long edges are folded over and
fastened together with rubber cement. These two long edges are cut on a
bevel so that they make a good lap seam. The tube is then pulled over a
mandrel of proper size and a thin piece of wet cloth rolled around it,
and then it is spirally cross-wrapped with a long, narrow piece of wet
duck for its entire length. The whole is then put into a regular heater
and the tube vulcanized. After vulcanizing the wrapping is removed and
the tube stripped from the mandrel, turning the tube inside out, so
that the smooth side which is vulcanized next to the mandrel appears
outside, and the rough side showing the marks of the cross-wrapping is
inside. The valve hole is then punched in the tube, the valve inserted
and the open ends of the tube buffed down to a feather edge. The tube
in this state passes to the splicers, who cement the buffed ends and
splice them together, placing one open end within the other, making a
lapped seam around the tube about 2¹⁄₂ inches long. The cement used
in splicing is generally cured by an acid which chemically vulcanizes
the rubber without the application of heat. The tube is thus finished
and ready for the market. Rolled tubes are made from very thin sheet
rubber by rolling same over a mandrel of proper size, until the
required number of layers of thin rubber have been rolled on to give
the tube the desired thickness. The tube is then wrapped, cured and
spliced, in exactly the same manner as a seamed tube.
What Is Rubber?
Crude rubber is a vegetable product gathered from certain species of
trees, shrubs, vines and roots. Its characteristic peculiarities were
early recognized by the natives of the tropical countries in which it
is found. Records of the earliest travelers in these countries show
that the natives had used various articles, such as receptacles, ties,
clubs, etc., made from rubber, but it was not until about 1735 that
rubber was first introduced into Europe. In civilization rubber was
first used for pencil erasers and in waterproof cloth, and finally in
cements. Vulcanizing, or the curing of rubber, was not discovered until
1844, and thereafter the development of the rubber industry was very
rapid, especially in Great Britain.
[Illustration: WRAPPING ROOM--PNEUMATICS.]
There are many kinds and grades of rubber, and to-day these can be
divided into two chief classes, wild and cultivated.
[Illustration: PNEUMATIC-TIRE ROOM, SHOWING TIRE FINISHING.]
[Illustration: HOW THE CRUDE RUBBER IS SECURED
Gathering Rubber in South America.]
[Illustration: 1. Tapping Axe. 2. Tin Cup to Catch the Rubber Milk. 3.
The Beginning of a Rubber “Biscuit.” 4. A Palm Nut.]
[Illustration: Making Balls of Crude Rubber.]
[Illustration: Tapping the Trees in Japan.]
[Illustration: How the Rubber Looks when it comes to Market.]
[Illustration: Carrying Balls of Crude Rubber to Native Market.]
Pictures herewith by courtesy of The B. F. Goodrich Company, Ltd.
What Is Wild Rubber?
~WHERE RUBBER COMES FROM~
The first class, or wild rubbers, are collected from trees which have
grown wild and where no cultivation processes whatsoever have been
used. These rubber-producing trees, shrubs, etc., are found mostly in
Northern South America, Central America, Mexico, Central Africa and
Borneo.
The finest rubber in the world is Fine Para, and is gathered in the
Amazon regions of South America. This rubber has been gathered in
practically the same way for over a century. The natives go out into
the forests and, selecting a rubber tree, cut “V”-shaped grooves in the
bark with a special knife made for the purpose, these grooves being
cut in herring-bone fashion diagonally around the tree, with one main
groove cut vertically down the center like the main vein in a leaf.
The latex, or milk-like liquid, of the tree, from which the rubber is
taken, flows from these veins and down the center vein into a little
cup which the natives place to receive it. After the little cups are
filled they are gathered and brought into the rubber camp, and there
the latex is coagulated by means of smoke. This is done by the use of
a paddle which is alternately dipped into a bowl of the latex and then
revolved in the smoke from a wood or palm-nut fire. This smoke seems to
have a preservative effect on the rubber as well as drying it out and
causing it to harden on the paddle, each successive layer of the latex
causing the size of the rubber ball or biscuit to increase. When a
biscuit of sufficient size has been thus coagulated it is removed from
the paddle and is ready for shipment to countries where rubber products
are manufactured.
Para rubber is sold in three grades. Fine Para, which is the more
carefully coagulated or smoked rubber; Medium Para, which is rubber
gathered and smoked in the same way as Fine, but which has had
insufficient smoking, and, therefore, more subject to deterioration due
to oxidation, etc.; and Coarse Para, which is rubber gathered from the
drippings from the rubber trees after the cups have been removed. This
latter grade has generally a large percentage of bark and other foreign
substances mixed with it, and is subject to even more deterioration
than is Medium Para, as it is oftentimes not smoked at all.
Another important grade of rubber coming from South America is Caucho.
This tree grows similar to the Para trees and the rubber is gathered
in a similar manner, but is cured by adding to the latex some alkaline
solution and allowing the whole to dry out in the sun. The value of
this rubber can be greatly improved by better methods of coagulation.
From Central America and Mexico comes the Castilloa rubber. This
rubber is gathered from trees in a very similar manner to Para, and is
coagulated by being mixed with juices which are obtained by grinding
up a certain plant which grows in the Castilloa districts. After being
mixed with this plant juice, the Castilloa is spread out in sheets on
bull hides, where it is allowed to dry in the sun, after which the
rubber is rolled up and is ready for shipment. Castilloa is gathered
mostly from wild trees, but in Mexico it has recently been cultivated
to some extent.
From Mexico we also get Guayule. This rubber is obtained from a certain
species of shrub, the shrub being cut down and fed into a grinding or
pebble mill where the branches are crushed and ground and mixed with
water, and the rubber, which is contained in little particles all
through the wood, is worked out, being taken from the pebble mills in
chunks as large as a man’s fist.
From Central Africa and from Borneo come the so-called African gums,
such as Congo, Soudan, Massai, Lapori, Manicoba, Pontianic, etc. Some
of these rubbers are gathered from trees, but most of them from vines
and roots, and the methods of coagulation are varied. Practically all
of them are dried out in the sun. These rubbers are all of lower grade
than the Para rubbers of South America.
[Illustration: BAGS OF CACAO BEANS.]
The Story in a Stick of Chocolate
Where Does Chocolate Come From?
Perhaps no other one thing is so well known to boys and girls the world
over as chocolate. Yet there was a time, and not so many years ago, as
we figure time in history, when there were no cakes of chocolate, or
chocolate candies to be had in the candy shops, no chocolate flavored
soda water or chocolate cake. To-day quite a panic would be started if
the world’s supply of chocolate were cut off.
Chocolate is obtained from cacao, which is the seed of the cacao tree.
It is quite often called cocoa, although this is not quite a correct
way of spelling the word. The cacao tree grows to a height of sixteen
or eighteen feet when cultivated, but to a greater height when found
growing wild. The cacao pod grows out from the trunk of the tree as
shown in the picture, and is, when ripe, from seven to ten inches
long and from three to five inches in diameter, giving it the form
of an ellipse. When you cut one of these pods open, you find five
compartments or cells, in each of which is a row of from five to ten
seeds, which are imbedded in a soft pulp, which is pinkish in color.
Each pod then contains from twenty-five to fifty seeds, which are what
we call “cocoa beans.”
The cacao tree was discovered for us by Christopher Columbus, so that
we have good reason to remember him aside from his great discovery of
America. The discovery of either of these would be fame enough for any
one man, and it would be difficult for some boys and girls to say just
which of the two was Columbus’ greater discovery.
Columbus found the cacao tree flourishing both in a wild and in a
cultivated state upon one of his voyages to Mexico. The Indians of
Peru and Mexico were very fond of it in its native state. They did not
know the joy of eating a chocolate cream, but they had discovered the
qualities of the cacao bean as a food and had learned to cultivate it
long before Columbus came to Mexico.
Columbus took some of the cacao beans back with him to Spain and to
this day cacao is much more extensively used by the Spaniards than by
any other nation. The first record of its introduction into England is
found in an announcement in the _Public Advertiser_ of June 16, 1657,
to the effect that:
“In Bishopgate Street, in Queen’s Head Alley, at a Frenchman’s house,
is an excellent West Indian drink called chocolate, to be sold where
you may have it ready at any time and also unmade, at reasonable rates.”
Of course, by the time America became settled the people brought their
taste for chocolates with them.
[Illustration: VIEW OF COCOA BEANS IN BAG AND COCOA-GRINDING MILL.]
What is the Difference Between Cacao and Chocolate?
When the cacao seeds are roasted and separated from the husks which
surround them, they are called cocoa-nibs. Cocoa consists of these nibs
alone, whether they are ground or unground, dried and powdered, or of
the crude paste dried in flakes.
Chocolate is made from the cocoa-nibs. These nibs are ground into an
oily paste and mixed with sugar and vanilla, cinnamon, cloves, or other
flavoring substances. Chocolate is only a product made from cocoa-nibs,
but it is the most important product.
[Illustration: CACAO CRACKING MILL AND SHELL SEPARATOR.]
[Illustration: COCOA CRACKING AND SHELL SEPARATOR.
WHERE THE SHELLS ARE SEPARATED FROM THE BEAN.]
[Illustration: COCOA MILL.]
What Are Cocoa Shells?
There are other products which are obtained from the cacao seed. One is
called Broma--which is the dry powder of the seeds, after the oil has
been taken out.
Cocoa shells are the husks which surround the cocoa bean. These are
ground up into a fine powder and sold for making a kind of cocoa for
drinking, although the flavor is to a great extent missing and it is,
of course, not nearly so nourishing as a drink of real cocoa.
[Illustration: COCOA ROASTER.
MILL IN WHICH THE BEANS ARE ROASTED.]
What is Cocoa Butter?
The oil from the cacao seeds, when separated from the seeds, is what we
call cocoa butter. It has a pleasant odor and chocolate-like taste. It
is used in making soap, ointments, etc.
[Illustration: HOW CACAO BEANS GROW
COCOA TREE WITH FRUIT KNOWN AS COCOA PODS, WHICH CONTAIN THE COCOA
BEANS.]
How is Cacao Gathered?
When the cacao pods ripen on the tropical plantations, where the
climate is such that they can be grown successfully, the native laborer
cuts off the ripened pods as we see him doing in the picture showing
the pods on the tree. He does this with a scissors-like arrangement of
knives on a long pole.
As he cuts off the pods he lays them on the ground and leaves them to
dry for twenty-four hours. The next day they are cut open, the seeds
taken out and carried to the place where they are cured or sweated.
In the process of curing or sweating, the acid which is found with the
seeds is poured off. The beans are then placed in a sweating box. This
part of the process is for the purpose of making the beans ferment and
is the most important part of preparing the beans for market, as the
quality and the flavor of the beans and, therefore, their value in the
market, depends largely upon the ability of whoever does it in curing
or fermenting.
Sometimes the curing is done by placing the seeds in trenches or holes
in the ground and covering them with earth or clay. This is called
the clay-curing process. The time required in curing the cacao beans
varies, but on the average requires two days. When cured they are
dried by exposure to the sun and packed ready for shipping. At this
time beans of fine quality are found to have a warm reddish color. The
quality or grades of beans are determined by the color at this stage.
[Illustration: CHOCOLATE MILL.]
How Chocolate is Made.
When the cacao beans arrive at the chocolate factory they are put
through various processes to develop their aroma, palatability and
digestibility.
~PROCESSES IN CHOCOLATE MAKING~
The seeds are first roasted. In roasting the substance which develops
the aroma is formed. The roasting is accomplished in revolving
cylinders, much like the revolving peanut roasters, only much larger.
After roasting the seeds are transferred to crushing and winnowing
machines. The crushing machines break the husks or “shells,” and the
winnowing machine by the action of a fan separates the shells from the
actual kernel or bean. The beans are now called cocoa-nibs. These nibs
are now in turn winnowed, but in smaller quantities at a time, during
which process the imperfect pieces are removed with other foreign
substances. Cacao beans in this form constitute the purest and simplest
form of cacao in which it is sold. The objection to their use in this
form is that it is necessary to boil them for a much longer time, in
order to disintegrate them, than when they are ground up in the form of
meal. For that reason the nibs are generally ground before marketing as
cacao or cocoa.
Another form in which the pure seeds are prepared is the flaked
cocoa. This is accomplished by grinding up the nibs into a paste.
This grinding is done in a revolving cylinder machine in which a drum
revolves. In this process the heat developed by the friction in the
machine is sufficient to liquefy the oil in the beans and form the
paste. The oil then solidifies again in the paste when it becomes cool.
[Illustration: CHOCOLATE FINISHER.]
What we know as cakes of chocolate are made from the cocoa-nibs by
heating the mixture of the cacao, sugar and such flavoring extracts as
vanilla, until an even paste is secured. This paste is passed several
times between heavy rollers to get a thorough mixture and finally
poured into molds and allowed to cool. When cool it can be taken from
the molds in firm cakes and wrapped for the market. This is the way
Milk Chocolate is made. The difference in the taste and consistency of
milk chocolate depends upon how many different things the chocolate
maker adds to the pure cocoa-nibs to produce this mixture. Often
substances such as starchy materials are added to make the cakes more
firm. They add nothing to the quality of the chocolate.
[Illustration: CHOCOLATE MIXER.]
~HOW CHOCOLATE CANDIES ARE MADE~
Chocolate-covered bonbons, chocolate drops, and the many different
kinds of toothsome confections are prepared in the American candy
factories, as we all well know. The chocolate covering of this
confectionery is generally put on by dipping the inside of the choice
morsel in a pan of liquid chocolate paste and then placing the bits in
tins to allow them to cool and harden.
[Illustration: CHOCOLATE MIXING AND HEATING MACHINE.]
A great many of the choicest bits of confectionery are now produced by
machines entirely. These machines are almost human, apparently, as we
see them make a perfect chocolate bonbon which is delivered to a candy
box all wrapped for packing. These wonderful machines thus give us
candy which has not been touched by the hands of any one prior to the
time we thrust our own fingers in the brightly-decorated box and take
our pick of the assortment it offers.
[Illustration: WHERE THE INDIVIDUAL PIECES OF CONFECTION ARE WRAPPED.]
[Illustration: THE TALLEST BUILDING IN THE WORLD
WOOLWORTH BUILDING, NEW YORK CITY.
This building, the tallest in the world, is equipped with 26 gearless
traction elevators.
Two of the elevators run from the first to the fifty-first floor with
actual travels of 679 feet 9¹⁄₂ inches and 679 feet 10¹⁄₄ inches,
respectively. There is also a shuttle elevator which runs from the
fifty-first to the fifty-fourth floor.
Total height of building from curb to base of flagstaff, 792 feet.]
[Illustration: HOW AN ELEVATOR GOES UP AND DOWN
COMPLETE GEARLESS TRACTION ELEVATOR INSTALLATION.]
How Does an Elevator Go Up and Down?
Ordinarily, when we think of an elevator we think merely of the cage or
car in which we ride up or down. But the car is really only the part
which makes the elevator of service to man, and from the standpoint of
the machinery, is a relatively unimportant part of the equipment.
There are two principal types of elevators used to-day; the hydraulic,
which is worked by water under pressure, and the electric, which is
worked by electricity through an electric motor. The latter type,
because of the tendency towards the general use of electricity in
recent years, has largely superseded the hydraulic, and, as when you
think of elevators you probably have in mind those you have seen in
some huge skyscraper, we shall look at one of these.
What are the Principal Parts of an Elevator?
The most advanced type of elevator to-day is called a Gearless Traction
Elevator. In this elevator the principal parts are a motor, a grooved
wheel on the motor shaft called a driving sheave and a brake, all
mounted on one cast-iron bed-plate; a number of cables of equal length
which pass over the driving sheave and thence around another grooved
wheel called an idler sheave, located just below the driving sheave,
and to one end of which is attached the car or cage, and to the other
end a weight called a counterweight; also a controller which governs
the flow of electric current into the motor and thereby the speed,
starts and stops of the elevator car. Although the controller, motor,
brake and sheaves are usually placed way at the top of the building out
of our sight, they are really very important parts of the elevator.
The cage or car in which we ride is held in place by tracks built
upright in the elevator shaft, and the counterweight at one side of the
shaft travels up and down along two separate upright tracks. When the
car goes up the counterweight on the other end of the cables goes down
an equal distance. The counterweight is used to balance the load of the
car and to make it easier for the motor to move the car.
Electricity is the power that makes the car go up or down. The operator
in the car moves a master switch--in one direction if he wishes to go
up, in the other direction if he wishes to go down. This master switch
sets the electro-magnetic switches of the controller at the top of the
hatchway into action, electrically, and the controller in turn allows
the electric current to flow into the motor. The motor then begins
to revolve, gradually at first, and then faster, turning the driving
sheave with which it is directly connected. As this driving sheave
revolves, the cables passing over it are set in motion, and the car and
counterweight to which they are attached begin to move.
Why Does Not the Car Fall?
[Illustration: THE PRINCIPAL PARTS OF AN ELEVATOR]
Of course, the question of safety is a very important one in any
elevator, and you wonder what would happen if the cables broke. You
think of this especially when you are going up in one of the big
skyscrapers--where the elevators sometimes travel to a height of 700
feet. It can be truthfully said that on every modern elevator there
are safety devices which should make it practically impossible to have
a serious accident, due to the fall of the car. Every elevator is
equipped with wedging or clamping devices which automatically grip the
rails in case the car goes too fast either up or down. These gripping
devices can be adjusted to work at any speed that is desired above the
regular speed. It is not at all probable that all the cables will break
at once, because there are usually six of these, and any one of them is
strong enough to hold the car if the others break; but even if they all
should break the gripping devices on the rails will operate and hold
the car safely, just as soon as it starts down at great speed.
Suppose that the car should descend at full speed, but not sufficiently
fast to work the rail-gripping devices, it would be brought to a
gradual rest at the bottom of the hatchway, because of the oil-cushion
buffer against which it would strike. This is a remarkable invention,
with a plunger working in oil in such a way that a car striking it
at full speed will come to rest so gradually that there is scarcely
any shock. You have perhaps seen a clever juggler on the stage throw
an ordinary hen’s egg high into the air and catch it in a china dish
without cracking it He does it by putting the dish under the falling
egg just at the right moment, and bringing the dish down with the egg
at just the right speed, so that eventually he has the egg in the dish
without cracking it. The trick is in calculating the rate of speed of
the falling egg accurately and adjusting the insertion of the dish
under the falling egg to a nicety. The oil-cushion buffer in the modern
elevator works in very much the same way.
[Illustration: GENERAL ARRANGEMENT OF ROPING FOR GEARLESS TRACTION
ELEVATOR INSTALLATION.]
If it were not for the genius which has made possible these new types
of elevators we could not have the high buildings. The elevators in the
Woolworth Building are the latest type in modern elevator construction.
In this one building alone there are 29 elevators, and when you are
told that the electric elevators in the United States installed by
a single company represent a total of 525,000 horse-power, you will
have some idea of the power required to operate elevators all over the
country.
Does Air Weigh Anything?
Air is very light, so light that it seems to have no weight at all;
but, if you will think a minute you will see that it must have some
weight, because birds fly in it and balloons can be made to float
through it. It has been found that one hundred cubic inches of air
at the sea level weighs, under ordinary conditions, about thirty-one
grains. This seems a very small weight, but when we remember the
thickness of the atmospheric envelope over the earth we see that it
must press quite heavily upon the earth’s surface. There is a very
simple instrument called a barometer, which is used for measuring the
amount of this pressure. The name means pressure-measure.
Another striking feature of air is its elasticity, and this explains
something that is noticed by all mountain climbers. On a high mountain,
it is difficult to get enough air to the lungs, though one breathes
rapidly and deeply. The reason is, that the air at the foot of the
mountain is compressed by the weight of that above it, and consequently
the lungs can hold more of it than of the air on the mountain top,
which has less weight resting upon it and is, therefore, not so much
compressed. On account of the ease with which it is compressed, we find
that more than half of all the envelope of air that surrounds the earth
is within three miles of the surface.
When air is chemically analyzed it is found to consist of a number of
substances mingled together, but not chemically united. These include
nitrogen, oxygen, argon, carbonic acid gas, water vapor, ozone, nitric
acid, ammonia, and dust.
Oxygen is the most important of these constituents, for it is the part
that is necessary to support life. Yet, notwithstanding its importance,
it forms only about one-fifth of the entire bulk of the atmosphere.
Oxygen is a very interesting substance and many striking experiments
may be performed with it. If a lighted candle is thrust into a vessel
filled with oxygen, it burns very much more rapidly and brilliantly
than in air. A piece of wood with a mere spark on it bursts into flame
and burns brightly when thrust into oxygen, and some things that will
not burn at all in air, can be made to burn very rapidly in oxygen. For
example, if a piece of clock spring be dipped in melted sulphur and
then put into a jar of oxygen, after the sulphur has been set on fire,
the steel spring will take fire and burn fiercely. The heat produced is
so great that drops of molten steel form at the end of the spring, and
falling on the bottom of the jar, melt the surface of the glass where
they strike.
The other two substances found in pure air, nitrogen and argon, are
very much alike. They make up the remaining four-fifths of the air, and
are very different from oxygen in nearly every respect.
Nitrogen and argon resemble oxygen in being colorless, odorless, and
tasteless gases; and they are of nearly the same weight as oxygen,
argon being a little heavier and nitrogen a little lighter; but here
the similarity ends. Oxygen is what we call a very active substance.
As we have seen, it causes things to burn very much more rapidly in it
than in air. Nitrogen and argon, on the contrary, put out fire. If a
lighted candle is put into a jar of nitrogen or argon its flame will be
extinguished as quickly as if put into water.
We must now consider the impurities found in air. Of these the most
important is carbonic acid gas, or, as it is frequently called, carbon
dioxide. It is always produced when wood or coal is burned, and
is, of course, constantly being poured out of chimneys. It is also
produced in our lungs and we give off some of it when we breathe. It
is colorless, like the gases found in pure air, has no odor or taste,
and is considerably heavier than oxygen or nitrogen. In its other
properties it is much more like nitrogen than oxygen, for when a
candle is put into it the flame is extinguished at once. To find out
whether air contains carbonic acid gas, it is only necessary to force
it through a little lime water, in a glass vessel, and watch what
change takes place in the water. Fresh lime water is as clear as pure
water; but after forcing air containing carbonic acid through it, it
becomes turbid and milky. If the turbid water is allowed to stand for
a time, a white powder will settle to the bottom, and if we examine
this powder, we find it to be very much the same thing as chalk. While
it is true that air generally contains only a very small portion of
carbonic acid gas, there are some places in which it is present in such
large quantities as to render the air unfit for breathing. The air at
the bottom of deep mines and old wells often has an unusually large
proportion of this gas, which, because of its great weight, accumulates
at the bottom, and remains confined there. The presence of a dangerous
quantity of the gas in such places may be detected by lowering a candle
into it.
Why Does the Scenery Appear to Move When We Are Riding in a Train?
When you sit in a moving train looking out of the window it appears
as though the fields, the telegraph poles and everything else outside
were moving, instead of you. This is because our only ideas of motion
are arrived at by comparison, and the fact that neither you nor the
seats of the car or any other part of the inside of the car is changing
its position, leads you to the delusion that the things outside the
car are moving and not you. If you were to pull down all the curtains
and the train were making no noise at all, you would not think that
anything was moving. It would appear as though you were motionless just
as everything in the car appears so. When you turn then to the window,
and lift the curtain you carry in the back of your mind the idea of
being at rest and that is what makes it appear as though the fields and
everything outside were moving in an opposite direction.
This is particularly noticeable when you are in a train in a station
with another train on the next track. There is a sense of motion if one
of the trains only is moving and you feel that it is the other train,
because you are surrounded by objects in the car which are at rest,
and when you look out at the other train with this half consciousness
of rest in your mind, it appears as though the other train were moving
when as a matter of fact it is your train. If the delusion happens to
be turned the other way, it will appear as though you are moving and
the other is still. It depends upon what cause the impression starts
with.
Why Don’t the Scenery Appear to Move When I am in a Street Car?
If you are in a street car in the country and moving along fast you
will receive the same impression, especially in a closed car, because
you are looking out of one hole or one window. In an open car you
do not receive the same impression because your range of vision is
broader. You can and do, although perhaps unconsciously, look out on
both sides and the impression your mind gets through the eyes is not
the same. If you were to pull down all the storm curtains in a moving
open street car, and then look out of one little crack, you would think
the outside was moving. But if you stop to remember that you are moving
and not the things outside the car, then the impression vanishes. In
the city, of course, your brain is so thoroughly impressed with the
fact that houses and pavements do not move, and the cars move so much
more slowly, that it is difficult to make yourself believe otherwise.
The impression is more difficult always when you are moving through
or past objects with which you are perfectly familiar. It is all, of
course, a question of impressions.
Why Does the Moon Travel With Us When We Walk or Ride?
The moon does not really travel with us. It only seems to do so. The
moon is so far away that when we walk a block or two or a hundred, we
cannot notice any relative difference in the relative positions of the
moon and ourselves. When a thing is close at hand we can notice every
change in our position toward it, but when it is far away the change of
our position toward it is so slight that it is hardly perceptible. A
very good way to illustrate this is to ask you to recall the last time
you were in a railroad train looking out at the scenery in the country.
The telegraph poles rush past you so fast you cannot count them. The
cows in the pasture beside the railroad do not seem to go by so fast.
You can count them easily. The tree farther over in the next field does
not appear to be moving but slightly, while the church steeple which
you can see far in the distance, does not go out of sight for a long
time--in fact, seems almost to be moving along with you. The moon is
just like the church steeple in this case, except that it is so much
farther away that it seems to travel right with you. It is all due to
the fact as stated at the beginning of this answer, that the relative
positions of yourself and the moon are only slightly changed as you
move from place to place, so slight in fact as to appear imperceptible.
Is There a Man in the Moon?
The markings which we see on the face of the moon when it is full can
by a stretch of the imagination be said to form the face of a man. On
some nights this face appears to be quite distinct. If, however, we
look at the moon through a telescope, we see distinctly that it is
not the face of a man. Through a very large telescope we can see very
plainly that the marks are mountains and craters of extinct volcanoes.
It just happens that these marks on the moon, aided by the reflections
of the light from the sun, which gives the moon all the light it has,
make a combination that looks like a face.
Does the Air Surrounding the Earth Move With It?
This is one of the old puzzling questions which many a high-school
student has had to struggle with to the great amusement of the teacher
who asks for the information and such other scholars who have already
had the experience of trying to solve it.
To get at the right answer you have merely to ask one other question.
If the air does not revolve with the earth, why can’t I go up in
a balloon at New York, and stay up long enough for the earth to
revolve on its axis beneath me, and come down again when the city of
San Francisco appears under the balloon, which should be in about
four hours? If that were possible, travel would be both rapid and
comfortable, for then we could sit quietly in a balloon while the earth
traveling beneath us would get all the bumps.
No, the atmosphere surrounding the earth moves right along with the
earth on its axis. If it were not so, the earth would probably burn
up--at least no living thing could remain on it--since the friction of
the surface of the air against the surface of the earth would develop
such a heat that nothing could live in it.
Why Does Oiling the Axle Make the Wheel Turn More Easily?
If you look at what appears to be a perfectly smooth axle on a bicycle
or motor car through a powerful magnifying glass, you will find that
the surface of the axle is not smooth at all, as you may have thought,
but covered with what appear to be quite large bumps or irregularities
in the surface. If you were to examine the inside of the hub of the
wheel in the same way, you would find that it also is like that. Now,
when you attempt to turn a wheel on the axle without oil, these little
irregularities or bumps grind against each other, producing what we
call friction. As friction develops heat, the metal of the axle and the
hub expand and the wheel gets stuck.
What Made the Mountains?
There is no question but that at one time the surface of the earth was
smooth, i. e., there were no big hills and no deep valleys. That was
before the mountains were made. The earth was a hot molten mass that
began to cool off from the outside inward. It is still a hot molten
mass inside today. The outside crust became cooler and cooler and the
crust became deeper and deeper all the time. Then when there would be
an eruption of the red-hot mass inside, the earth’s crust would be
bulged out in some places and sucked in in others and would stay that
way. The bulged out place became a range of mountains and the sucked
in place became a valley. This process went on happening over and over
again until the crust of the earth became firmly set. Volcanos caused
some of these eruptions, as also did earthquakes. There are today
gradual changes occurring which to a certain extent change the outside
surface of the earth, and it is possible that new mountain ranges will
be produced in this way.
What Makes the Sea Roar?
The roar of the sea is a movement of the sea which causes the same kind
of air waves or sound waves that you make when you shout, excepting
that, of course, the vibrations do not occur so quickly in the sea and,
therefore, the sound produced is a low sound. It is no different in
any sense than the same noise would be if the same air waves could be
produced on the land away from the water.
Why Is Fire Hot?
When a fire is lighted it throws off what we call heat rays or waves.
These waves are very much like the waves of light which come from a
light or fire or the air waves which produce sounds. The rays of light
and heat which come from the sun are like the rays of light and heat
from a fire. Heat is of two kinds--heat proper which is resident in the
body, and radiant heat which is the kind which comes to us from the
sun or from a fire. This radiant heat is not heat at all, but a form
of wave motion thrown out by the vibrations in the ether. The heat we
feel is the sensation produced upon our skins when it comes in contact
with the waves created by the fire. Heat was formerly thought to be an
actual substance, but we know now that radiant heat is known to be the
energy of heat transferred to the ether which fills all of space and is
in all bodies also. The hot body which sets the particles of either in
vibration and this vibrating motion in the form of waves travels in all
directions. When these vibrations strike against our skin they produce
a heat sensation; striking other objects these vibrations may produce
instead of a heat sensation, either chemical action or luminosity. This
is determined by the length of the vibratory rays in each case.
When I Throw a Ball Into the Air While Walking, Why Does It Follow Me?
When you throw a ball into the air while moving your body forward or
backward, either slowly or fast, the ball partakes of two motions--the
one upward and the forward or backward motion of your body. The ball
possessed the motion of your body before it left your hand to go up
into the air because your body was moving before you threw it up, and
the ball was a part of you at the time.
If you are moving forward up to the time you throw the ball into the
air and stop as soon as you let go of the ball, it will fall at some
distance from you. Also if you throw the ball up from a standing
position and move forward as soon as the ball leaves your hand the ball
will fall behind you, provided you actually threw it straight up.
Of course, you know that the earth is moving many miles per hour on
its axis and that when you throw a ball straight into the air from a
standing position, the earth and yourself as well as the ball move
with the earth a long distance before the ball comes down again. The
relative position is, however, the same. We get our sense of motion by
a comparison with other objects. If you are in a train that is moving
swiftly and another train goes by in the opposite direction moving just
as fast, you seem to be going twice as fast as you really are. If the
train on the other track, however, is going at the same rate of speed
and in the same direction as you are, you will appear to be standing
still.
Going back to the ball again, you will find that it always partakes of
the motion of the body holding it in addition to the motion given when
it is thrown up.
What Good Are the Lines On the Palms of Our Hands?
It cannot be said that the lines on the palms of our hands are of any
great service to us. Indeed it is doubtful if they are of any value
in themselves, outside of the possible aid they may be in helping us
to determine the character of the surface of things which we grasp or
touch. It is possible that they aid in some slight degree in this way.
There is little doubt, however, that they are a result of the work the
hands are constantly called upon to do rather than contrived for any
particular service. The habitual tendency of the fingers in grasping
and holding things throws the skin of the palms into creases which
through frequent repetition make the lines of the palms permanent in
several instances.
The peculiarities of these lines or creases in various individuals
as to details and length and variations is the chief basis of the
so-called science of palmistry.
What Makes Things Whirl Round When I Am Dizzy?
The medical term that describes this condition of turning or whirling
is vertigo, which means in simple language “to turn.” There are two
kinds of dizziness--one where the objects about us seem to be turning
round and round and the other where the person who is dizzy seems to
himself to be turning round and round.
One cause of this is due to the fact that when you are dizzy the
eyes are not in complete control of the brain and the eyes moving
independently of each other look in different directions and produce
this turning effect on the brain, since each eye then sends a different
impression to the brain instantly.
The principal cause of the sense of dizziness is, however, the little
organ which gives us our power to balance and which is located near the
ears. Sometimes this organ becomes diseased and people affected in this
way are almost continually dizzy. Whenever this organ of balance is
disturbed we lose our idea of balance and the turning sensation occurs.
It is easy to make yourself dizzy. All you do is to turn round a few
times in the same direction and stop. In doing this you disturb the
little organ of balance and things begin to turn apparently before your
eyes. If you turn the other way you right matters again or if you just
stand still matters will right themselves. There is no great harm in
making yourself dizzy and very little fun.
Why Are the Complexions of Some People Light and Others Dark?
This difference in the complexions of people is due to the varying
amounts of pigment or coloring material in the cells of which the skins
of all animals is made up. Very light people have very little pigment;
very dark people, those with dark eyes and black hair, have a great
deal of this coloring material in their cells. A great many people are
neither light or very dark. They have less than the dark-complexioned
people and more than the light-complexioned people. When the hair
turns gray it is because the pigment has disappeared. As this is due
to the loss of this coloring material, dark-complexioned people turn
gray sooner than light-complexioned people. The structure of the skin
showing how these cells are made in layers can be seen by examining the
skin with a microscope.
What Makes Me Tired?
Men were wrong for a long time in their conclusions as to what produced
the tired feeling in us.
We know now that every activity of our body registers itself on the
brain. When we move an arm or leg a great many times we soon feel
tired. Every time you move your arm the movement is registered in the
brain, and after a number of these movements are registered the tired
feeling in the arm appears. It is said that every movement of any part
of the body really produces certain defective cells and that these
accumulate in the blood. When these reach a certain number the tired
feeling takes possession of us, and when we rest, the blood under
the guidance of the brain, goes to work and rebuilds these defective
cells. We know that a change takes place in the blood when we become
tired because, if you take some of the blood from an animal that shows
unmistakable signs of fatigue and inject it into an animal that shows
no tired feeling at all, the second animal will begin to show signs of
fatigue even though it is not active at all.
We used to think that being tired indicated that our bodies were in
need of food and that the way to overcome it was to eat a big meal.
We did not stop to think that even when we are hungry the human body
has sufficient food supply stored up to keep it going for days without
taking in new food. Of course, this mistake was made because we knew
that our power and energy came as a result of the food we took into our
systems, but this belief was exploded when it was found that a really
tired person could hardly digest food while tired, and that it is best
for people who are very tired to eat only a light meal.
Why Are Most People Right-Handed?
Most people are right-handed because they are trained that way. Being
right-handed or left-handed depends largely on how we get started in
that connection. When we are young we form the habit generally of
being either right-handed or left-handed, as the case may be. Most
people correct their children when it appears they are likely to
become left-handed, as we have come to think that it is better to be
right-handed than left, and that is the reason why most people are
right-handed. As a matter of fact, if we were trained perfectly, we
should all be both right-handed and left-handed also. Some people are
so trained and, when we refer to their ability to do things equally
well with both hands and wish to bring out this fact, we say they are
ambidextrous. It is not natural that one hand should be trained to do
things while the other is not.
Why Are Some Faculties Stronger Than Others?
All of our senses are capable of being developed so that our ability
along these lines would be about equal. The trouble is that we soon
begin to develop one or more of our faculties in an unusual manner at
the expense of the development of others. Many people have a keener
sense of observation than others because they have had more and better
training along that line. It is a pity that more attention is not given
to the development of the power of observation in children, because
it is one of the most valuable accomplishments that we can possess
ourselves of. With the sense of observation developed to the highest
degree, many of the other faculties need not be developed so strongly
because, if we notice every thing that it is possible for us to see,
we do not have the need of the development of other powers to the same
extent.
It is said that it would be possible to so train an infant and bring
him up to maturity with all his faculties developed and in practically
an even way. If we did that we would have a wonderfully intelligent
being.
[Illustration: Glazing plates.]
[Illustration: Decorating china cups.]
The Story in a Cup and Saucer
~HOW CHINA IS MADE~
Many different kinds of raw materials are required to produce the clay
from which china is formed, and these ingredients come from widely
separated localities. Clays from Florida, North Carolina, Cornwall and
Devon. Flint from Illinois and Pennsylvania. Boracic acid from the
Mojave Desert and Tuscany. Cobalt from Ontario and Saxony. Feldspar
from Maine. All these and more must enter into the making of every
piece.
[Illustration: Grinders for reducing glazing materials.]
These materials are reduced to fine powder and stored in huge bins.
Between these bins, on a track provided for the purpose, the workmen
push a car which bears a great box. Under this box is a scale for
weighing the exact amount of each ingredient as it is put in, for too
much of one kind of clay or too little of another would seriously
impair the quality of the finished china.
[Illustration: Mill for pulverizing materials.]
From bin to bin this car goes, gathering up so many pounds of this
material and so many pounds of that, until its load is complete. Then
it is dumped into one of the great round tanks called “blungers,” where
big electrically driven paddles mix it with water until it has the
consistency of thick cream. From the blungers this liquid mass passes
into another and still larger tank, called a “rough agitator,” and is
there kept constantly in motion until it is released to run in a steady
stream over the “sifters.”
These sifters are vibrating tables of finest silk lawn, very much
like that used for bolting flour at the mills. The material for
china making strains through the silk, while the refuse, including
all foreign matter, little lumps, etc., runs into a waste trough and
is thrown away. From the sifters the liquid passes through a square
box-like chute, in which are placed a number of large horseshoe
magnets, which attract to themselves and hold any particles of harmful
minerals which may be in the mixture.
After leaving the magnets the fluid is free from impurities, and is
discharged into another huge tank called the “smooth agitator.” While
the fluid is in this tank a number of paddles keep it constantly in
motion.
[Illustration: Pressing the water from the clay.]
From the smooth agitator the mixture is forced under high pressure into
a press where a peculiar arrangement of steel chambers packed with
heavy canvas allows the water to escape, filtered pure and clear, but
retains the clay in discs or leaves weighing about thirty pounds each.
From the presses this damp clay is taken out to the “pug mills,” where
it is all ground up together, reduced to a uniform consistency, and
cut into blocks of convenient size. It is now ready to use. Automatic
elevators carry it to the workmen upstairs.
[Illustration: Molding Dishes. The racks to the left are full of molds
on which the clay is drying.]
[Illustration: Molding sugar bowls and covered dishes.]
~HOW THE DISHES ARE SHAPED~
The exact process of handling the clay differs with articles of
different shapes. Some are molded by hand in plaster of paris molds of
proper shape, while others are formed by machine. To make a plate, for
example, the workman takes a lump of clay as large as a teacup. He lays
this on a flat stone, and with a large, round, flat weight, strikes it
a blow which flattens the material out until it resembles dough rolled
out for cake or biscuits, only instead of being white or yellow it is
of a dark gray color. A hard, smooth mold exactly the size and shape
of the inside of the plate is at hand. Over this the workman claps the
flat piece of damp clay. Then the mold is passed on to another workman,
who stands before a rapidly revolving pedestal, commonly known as the
potter’s wheel. On this wheel he places the mold and its layer of clay.
He then pulls down a lever to which is attached a steel scraper. As the
plate rapidly revolves, this scraper cuts away the surplus clay, and
gives to the back of the plate its proper form. The plate, still in its
mold, is placed on a long board, together with a number of others, and
shoved into a rack to dry. One workman with two helpers will make 2,400
plates per day. It is fascinating to watch the molders’ deft hands at
work swiftly changing a mass of clay into perfectly formed dishes. Such
skilled workmen are naturally well paid.
[Illustration: Interior of a kiln showing how the “saggers” are packed
for firing.]
When the clay is sufficiently dry, the plate is taken from its mold,
the edge smoothed and rounded, and any minor defects remedied. It
is then placed in an oval shaped clay receptacle called a “sagger,”
together with about two dozen of its fellows, packed in fine sand,
and placed in one of the furnaces or kilns. Each kiln will contain on
an average two thousand saggers. When the kiln is full the doorway
is closed and plastered with clay, the fires started, and the dishes
subjected to terrific heat for a period of forty-eight hours. The
fuel used is natural gas, piped one hundred miles from wells 2,000
feet deep. Natural gas gives an intense heat, and yet is always under
perfect control--features which are vital in producing uniformly good
china.
When the plate is taken from the kiln after the first baking, it is
pure white, but of dull, velvety texture, and is known as bisque ware.
In order to give it a smooth, high finish, the plate is next dipped
into a solution of white lead, borax and silica, dried, placed in a
kiln and again baked. When it is taken out for the second time it
has acquired that beautiful glaze which so delights the eye. In this
condition it is known as “plain white ware,” and is finished, unless
some decoration is to be added.
[Illustration: Taking the dishes from a kiln.]
~HOW CHINA IS DECORATED~
Most people are surprised to learn that the greater part of the
gold which adorns dishes is put on by a simple rubber stamp. Two
preparations of gold are used. One is a commercial solution called
“liquid bright gold,” the other is very expensive, and is simply gold
bullion melted down with acids to the right consistency.
Decorating in colors is now done almost exclusively by decalcomania art
transfers. These are made principally in Europe.
After the gold and colors are applied, the China must again go through
the oven’s heat for a period of twelve hours. Then the piece finished
at last, is ready to grace your table. The dull gray clay has become
beautifully finished china, which will delight alike the housekeeper
and her guests.
How Do Birds Find Their Way?
The most interesting phase of the movement of animals from place to
place is found in the flight of birds during the spring and fall. In
the spring the birds come north and in the fall they go south. This is
called “migration” and the reason given for the ability of some birds
to come back every year to build a nest in the same tree is usually
attributed to the “instinct of migration,” and yet that is more a
statement of fact rather than an explanation of the wonderful ability
of the birds to do this.
How Does a Captain Steer His Ship Across the Ocean?
Man, the most intelligent animal, can also find his way about, but
he has had to learn to do this step by step. When an explorer first
travels into the unexplored forest, he carries a compass which tells
him in what direction he is traveling, but this is not sufficient to
tell him the exact path he came and return the same way. In order that
he may do this, he must make marks on the trees and other objects
to find his way back. When these marks are once made, other men can
follow the path by their aid, and eventually a path becomes worn so
that men can find their way back and forth without the aid of the marks
especially.
A trained ship captain can take his ship from any port in the world to
another port. He can start at New York City and in a given number of
days, according to how fast his ship can travel, land his passengers
and cargo in the port of London or Johannesburg, South Africa, or at
any desired port in China, Japan or any other country. But he cannot do
this by any kind of instinct. He takes his directions from information
that was furnished him by some one who went that way before him--some
other captain of a vessel who made marks in his book of his position
in relation to the sun and stars. This is practically the same as the
traveler in the forest who made marks on the trees to make a map of the
way back and forth. Even with these charts, compasses and other guiding
marks, however, man, even though he is the most intelligent of all the
animals, makes very grave mistakes and sometimes brings disaster upon
himself and the lives in his care.
Why the Birds Come Back in Spring?
The birds, however, have no charts or compasses to guide them. We do
not know as yet absolutely what it is that enables the bird to find its
way back and forth to the same spot year after year. As nearly as we
have been able to ascertain, the birds after they mate and build their
first nest and bring up their first family, develop a fondness for that
particular spot which is much the same as the instinct in man which we
call the “homing instinct.” Man becomes attached to one particular spot
which he calls home and wherever he is thereafter, he is very likely to
think of the old locality when he thinks of home, and there are very
few of us but have yearnings to go back to the old “home locality”
every now and then. The environment in which a bird or human being is
brought up generally becomes to a greater or less extent a permanent
part of him in this sense.
Why Do Birds Go South in Winter?
We know why birds go south in the winter. The necessity of finding
food to live upon has everything to do with that. As food grows
scarce towards the end of summer in the farthest northern places where
birds live, the birds there must find food elsewhere. They naturally
turn south and when they find food, they have to divide with the birds
living there. The result is that soon the food becomes scarce again
and both the new-comers and the old residents, so to speak, are forced
to seek places where food is plentiful. So both of these flocks, to
use a short term, fly away to the south until they find food again
and encounter a third flock or group of the bird family crowding the
locality and exhausting the food supply. So in turn each flock presses
for food upon the one in the locality next further to the south until
we have a general movement to the south of practically all the birds
until they reach a point where the food supply is sufficient for all
for the time being.
Why Don’t the Birds Stay South?
The result of all this is that the south-land is crowded with birds of
all kinds and the food supply is enough for all. But soon in following
the laws of nature in birds, as in other living things, comes the time
for breeding. The south-land is warm enough for nesting and hatching,
but it is so crowded that there wouldn’t be enough food for all the old
birds and the little ones too and so the birds begin to scatter again.
Just think of what would happen in the south-land if all the birds that
stay there in the winter built their nests there and brought up a new
family. A bird family will average four young birds, so that if all the
bird families were born and raised in the south the bird population
would quickly multiply itself by three and there would be the same old
necessity of traveling away to look for food. To avoid this the birds
begin to scatter to their old homes before the breeding season begins.
How Do They Find the Old Home?
The return of the birds to their old homes and how they find their
way back to the same spot every year, to do which they must sometimes
travel thousands of miles, is one of the most marvelous things in
nature and has not as yet been satisfactorily determined. The nearest
approach we have to a satisfactory answer to this is that birds do have
a memory, that they can and do recognize familiar objects, and that
their love for the old home causes them to fly to the north until they
recognize the landmarks of their former habitation. In this it is said
that the older birds--those who have gone that way before--lead the
flocks and show the way.
There is no doubt that birds have a more perfect instinct of direction
than man. They can follow a line of longitude almost perfectly, i.e.,
they can pick out the shorter route by instinct, and this is, of
course, a straight line. They just keep on going until they come to the
familiar place they call home and then they stop and build their nests.
That it is not memory and sight of places alone that guides the birds
is shown by the fact that some birds when migrating fly all night when
there is no light by which to recognize familiar objects.
Why Do Birds Sing?
The song of the birds is a part of the love-making. The male bird is
the “singer,” as we call them at home, when we think of the canary in
the cage near us. The male bird sings to his mate to charm her and to
further his wooing. This wooing goes on after the eggs have been laid
in the nest and while the mother bird is keeping them warm until they
hatch out, but almost instantaneously with the birth of the little
birds, the song of the male bird is hushed. Take the case of the
nightingale. For weeks during the period of nest-building and hatching
he charms his mate and us with the beautiful music of his love song.
But as soon as the little nightingales come from the eggs, the sounds
which the male nightingale makes are changed to a gutteral croak, which
are expressive of anxiety and alarm, in great contrast to the song
notes of his wooing. And yet, if you were at this period--just after
the birds are born, and when his song changes--to destroy the nest
and contents, you would at once find Mr. Nightingale return to his
beautiful song of love to inspire his mate to help him build another
nest and start all over again to raise a family.
What Causes an Arrow to Fly?
It is caused by the power generated when you bend the bow and string
of the bow and arrow out of shape. The bow and string have the quality
of elasticity which causes a rubber ball to bounce. When you force
anything elastic out of shape, this quality in it makes it try to
get back to its natural shape quickly. In doing this it acts in the
direction which will take it back to its normal shape most quickly. The
arrow is fixed on the string in a way that will not interfere with the
bow and string getting back to its shape and, when they bounce back,
the arrow goes with it. The real cause for the arrow’s flight, however,
comes not from the bow, because the bow cannot put itself out of
shape, but comes from the person who causes it to be out of shape and,
therefore, the person who pulls the string back really causes the arrow
to fly.
Why Do Children Like Candy?
Children crave candy because the sugar which it contains largely is in
such a condition that it is the most suited of all our foods for quick
use by the body. It is actually turned into real energy within a few
minutes after it is eaten.
All the things we eat are for the purpose of supplying energy to our
bodies to replace the energy that our daily activities have dissipated.
Nature takes the valuable parts of the foods we eat and changes them
into energy. The waste parts she throws off. Many things we eat have
little real value as food and many also nature has to work upon a long
time before their food value is available in energy. Sugar, however,
represents almost energy itself.
Children are, of course, more active than grown-ups. They are never
still. They are, therefore, almost always burning up or using up their
energy. They are also, therefore, almost always in need of food that
can be made into energy, and as sugar does this almost more quickly
than any other food, nature teaches the children to like candy or
sweets.
Why Does Eating Candy Make Some People Fat?
Eating as much as one can of anything at any time will produce fat,
provided you do not do sufficient physical work or take enough exercise
to counteract the effect of generous eating. When you see a person who
eats a great deal and is growing fat, you may know that he or she is
not taking sufficient bodily exercise to work off the energy produced
by the body from the food that has been eaten. When this happens the
energy in the form of fat piles up in various parts of the system.
Candy will do this more quickly than any other thing we eat because it
contains so much sugar and because sugar is so easily changed by our
system into usable energy. You generally find a fat person who eats
much candy to be a lazy person.
What Makes Snowflakes White?
A snowflake is, as you are no doubt aware, made of water affected in
such a way by the temperature as to change it into a crystal. Water, of
course, as you know, is perfectly transparent. In other words, sunlight
or other light will pass through water without being reflected. A
single snow flake also is partially transparent, i.e., the light will
go through it partially, although some of it will be reflected back.
When a drop of water is turned into a snowflake crystal, a great many
reflecting surfaces are produced, and the whiteness of the snowflake is
the result of practically all of the sunlight which strikes it being
reflected back, just as a mirror reflects practically all the light or
color that is thrown against it. If you turn a green light on the snow,
it will reflect the green light in the same way. When the countless
snow crystals lie on the ground close together, the ability to reflect
the light is increased and so a mass of snow crystals on the ground
look even whiter than one single snowflake.
What Makes the White Caps on the Waves White?
In telling why the snowflake is white we have practically already
answered this question also. Instead of little crystals formed from the
water, the foam produced by the waves of the ocean are tiny bubbles
which have the same ability to reflect the light as the snow crystals.
What Good Can Come of a Toothache?
Very few of us realize that an aching tooth is a good thing for us,
provided we have it attended to and the ache removed. Any one who has
had toothache will hardly agree that there can be a blessing attached
to this excruciating pain.
But the good comes from the warning it gives us of the condition of our
teeth on the inside of our mouths. The arrangement of the interior of
the mouth and the use we make of it in passing things into our systems,
favors very much the development and increase of microbes, and when
they once get in they are difficult to remove. It is said that the
greatest percentage of cases of stomach trouble come from teeth which
are in bad condition and that a very large percentage of people who
have bad teeth are in grave danger of blood poisoning or other troubles
due to the microbes. When these microbes lodge in the mouth, they find
conditions favorable to their development when there are bad teeth, and
spread through the system.
How Can Microbes Spread Through the Body?
The various parts of the body, including the gums, are connected by
a lymphatic tissue, which is practically a series of canals. If the
teeth are not properly attended to and kept in good condition, both as
to cleanliness and repair, the microbes or germs collect on the gums
and teeth, and increase in numbers. Soon the mouth is over-populated
with microbes and are pushed off the gums or teeth into the lymphatic
canals, where they succeed in developing a disease in your body.
Now the ache in the tooth becomes a blessing very promptly if it
begins soon after the tooth begins to decay, because in that event the
dentist is visited and the tooth filled or pulled. Therefore, while
it hurts terribly, it might be well to remember that a toothache is a
timely warning of danger which, if not heeded, will likely develop into
something quite serious.
What Causes Toothache?
The ache comes when the tiny nerve at the heart of the tooth is
exposed to the air. When the tooth begins to decay, it starts to do so
generally from the outside, and after the decaying process has gone far
enough, it reaches the nerve in the tooth, which aches when exposed to
the air. The ache is the signal which the nerve sends to the brain that
there is an exposure and a cry for help.
Of What Use Are Pains and Aches?
All pains and aches are helpful in sounding a warning. A headache may
be the result of improper sleep and rest and, therefore, warns us to
take the needed rest or sleep. A pain in the stomach is only nature’s
way of telling us that we have been unwise in our eating and drinking.
As a matter of fact, short though our lives are, they would probably
be still shorter, on the average, if it were not for pains and aches,
because without these warnings we would never have sense enough to stop
doing the things we should not do if we lived normally.
What Causes Earache?
Earache is caused by the nerves in the ear being affected by something
either from within or without which produces a swelling of the parts
immediately adjacent to the nerves in the ear, and which press against
the nerves; as the nerves cannot go any place else they send a warning
to the brain that they are being crowded and pressed against. The pain
you feel is the nerve in the ear warning the brain that something is
wrong in the ear.
What Is Soap Made Of?
Soap is not a very modern product, although we have rarely read of soap
in olden times. As long ago as two thousand years, the Germans had an
ointment which was made in practically the same way as we now make
soap. A soap factory was engaged in making soap in France in 1000 A. D.
Even before soap was manufactured, people knew that ashes of some
plants, when mixed with water, gave it a peculiar, smooth, slippery
feeling, and added to the cleansing qualities of water. Although they
did not know it, this was due to the soda of potash which was in the
ashes. Pure soda and potash both have excellent qualities for cleaning,
but are likely to injure the skin, and other things coming in contact
with them.
Soap is made by boiling together oil or fat and “caustic” soda or
potash. Caustic soda is a substance made from sodium carbonate by
adding slaked lime to a solution of it. The slaked lime contains
calcium in combination with hydrogen and oxygen, and is known in
chemistry as calcium hydrate. When calcium hydrate is added to a
solution of sodium carbonate, the sodium present combines with the
oxygen and hydrogen to form a compound, variously called sodium
hydrate, sodium hydroxide, or caustic soda. A similar compound of
potassium is formed when the same kind of lime is mixed in a solution
of potassium carbonate. In both cases the calcium is converted into
calcium carbonate, which is not soluble in water and settles to the
bottom; but the caustic soda or potash is dissolved.
The word “caustic” means to burn. Both will burn the skin if allowed to
touch the skin for a short time.
The fats used for making soap consist of glycerine, in chemical
combination with what are called fatty acids. When these fats are
boiled with caustic soda, or caustic potash, the fat is decomposed; the
fatty acid combines with the sodium or potassium to form soap and the
glycerine is left uncombined.
In modern soap factories the manufacture is carried on in large iron
vessels. Some fat and oil are put into the vessel and a little lye,
which is really caustic soda or potash, is added and the mixture
boiled. The fat and the lye combine very quickly and form a whitish
fluid. More lye is now added and the boiling continued. This process
is repeated until nearly all the oil or fat has combined with the lye.
If yellow laundry soap is being made, some rosin is put in, and this
gives the yellow color. If toilet soap is being made, common salt is
put in instead of rosin. The addition of the salt has the effect of
separating the water and the glycerine from the soap. The soap rises to
the surface and is skimmed off. As soon as the separation is complete,
and the soap is then cut or pressed into cakes after it has become hard.
Soaps referred to above are the ordinary hard soaps. In making soft
soaps no salt is added to separate the soap from the liquid. As the
water and glycerine do not separate from the soap, the entire mixture
remains of a soft consistency. Soft soap is also made with a lye, that
is obtained from wood ashes. The ashes are placed in barrels and water
poured upon them. The water drips down through the ashes in the barrel
and dissolves the potash contained in them, making lye or caustic
potash. This lye is then in liquid form and is mixed and boiled with
grease or fat to make soap.
There are many different fats used in soap making. Palm oil is perhaps
the most common, but tallow, olive oil, cotton seed oil, and many other
fats are used. The hardness of the soap varies with the kind of fat
and lye used. Palm oil or tallow soap is very hard, and other oils are
sometimes mixed with it to soften it.
These are the main facts connected with the making of soaps. There may
appear to be different kinds all of which look and smell differently.
The difference in them is largely due to the presence of different
perfumes and coloring matters.
[Illustration: INDIAN SENDING MESSAGE WITH SMOKE SIGNALS.
The savage Indians found their system of smoke signals quite effective
in sending messages from place to place. With a good burning fire
before him, and a blanket or shield at hand, the Indian was equipped
to send his messages. The code consisted of the varying kinds of smoke
clouds produced. These were made large or small by covering the fire
at intervals with the blanket or shield, thus making interruptions of
various lengths in the rising clouds of smoke. By dropping moss or
other things into the fire, he made the smoke clouds either light or
dark at will.]
The Story in a Telegram
How Man Learned to Send Messages.
From the time when man had learned to protect himself from the beasts
of the forest, and thus was able to move about more freely, and live by
himself rather than remain with the tribe, he has found it necessary to
send messages.
One of the most interesting of the early methods for sending messages
was the Indian way of smoke signalling with the simple equipment of a
fire with its rising column of smoke and a blanket or shield. Messages
were sent, relayed, received and answered, at points hundreds of miles
apart. Among savages still found in remote parts of the earth this and
other primitive methods are still in use. In the wilds of Africa to-day
at points where the electric telegraph service has not yet penetrated,
the natives by the simple method of beating drums, which can be heard
from one relay point to another, are able to send the “news of the day”
across the country with marvellous rapidity. In some parts of South
America, the natives long ago discovered that the ground is a good
conductor of sound and send their messages almost at will, making their
signals by tapping against poles which they have planted in the ground
at various points and which constitute both their sending and receiving
instruments.
The Signal Corps in the army uses flags for sending messages, where
the telegraph is not available, the flags being of different colors,
and the signals are produced by waving the flags in different ways.
The army heliograph is also used as a telegraph line--a mirror which
reflects the sun’s rays in a manner understood by a prearranged code.
These and other similar methods are merely elaborations of devices
developed and used by the savages as a solution of the ever present
need of sending a message to some other point.
[Illustration: THE FIRST MESSENGER BOY
THE GREEK RUNNER.
In this picture we see the Greek Runner on the last leg of his journey
and the man to whom he is to deliver the message waiting for him. This
method of sending messages was not very fast, although the runners were
picked because of their speed and endurance.]
[Illustration: THE PONY TELEGRAPH.
Here we see the fast riders of the Pony Telegraph, which increased the
speed of delivering messages quite a good deal, but, of course, there
was danger of losing the message to enemies or through accident, so
that it might be difficult under such circumstances to send a secret
message or to even be certain that it would arrive at destination.]
[Illustration: IT IS EASY TO CALL A TELEGRAPH MESSENGER...
RINGING THE CALL BOX.]
The great Marathon runner was nothing more or less than a telegraph
messenger hastening with his written message, from the man who
delivered it to him, to its destination, and his work was harder than
that of the messenger boy to-day, for he not only had to deliver the
message himself to its destination, but had to run fast all the way or
lose his job.
The messenger on foot finally gave way to the Pony Telegraph, which not
only shortened the time necessary to deliver a message, but marked the
beginning of a system.
[Illustration: MESSENGER BOYS WITH BICYCLES WAITING THE CALL.]
How Does a Telegram Get There?
The next time your daddy takes you down to the office, ask him to show
you the telegraph call box. When you see it, you will perhaps not think
that by merely pulling down the little lever you can so start things
going that, if you wish, you can cause men who are on the other side
of the earth to work for you in a few minutes, and to make little
instruments all along the way which, with their other equipment, have
cost millions of dollars, click, click, click at your will.
[Illustration: ...BUT MANY TELEGRAPH EMPLOYEES MUST WORK...
Here we see the messenger calling at the office from which the call box
registered a call and receiving the telegram to be taken by him to the
central office to be put on the wire.]
[Illustration: When the messenger gets back to the office, he hands the
message to the receiving clerk who stamps it, showing the exact time
received and sends it by pneumatic tube to the operating room.]
Sooner or later during the day your father will be wanting to send a
telegram. He steps to the call box, pulls the little lever and goes
back to his desk. In a few minutes, sometimes before you realize it,
the little blue-coated messenger appears and says “Call?” Father
hands him a telegraph blank on which he has written the message, the
messenger takes off his cap, puts the message inside and the cap back
on his head and away he goes on his bicycle as fast as his legs can
pedal, to the central office, to which point you follow him to see what
he does with the message.
If you had been at the telegraph office instead of your father’s
office, you would have seen one of these boys start off on his wheel to
get the message your father wished to send. When the little lever on
the call box is pulled down, it is pulled back by a spring which sets
some clock work going which sends a signal over the wire on a circuit
which runs out from a register at the main office. The register has a
paper tape running through it, and the signal from the call box appears
as a series of dots on the tape. The clerk knows from the number and
spacing of the dots that it was your father that called and not some
other business man whose box might be on the same circuit.
[Illustration: ...BEFORE THE TELEGRAPH SERVICE IS POSSIBLE AND...
We have now followed the telegram to the point where it is to start
on its real journey. Here we see the operator preparing to send the
message. He first must “get the wire.” By this is meant to get a
through connection to the town where the message is to be delivered.
Each office along the line has a signal. The other operators can hear
the call, but since it is not their signal, they pay no attention.
Almost immediately, however, the operator at the delivery point hears
the signal. He signals back “I I” and repeats his own office call,
which means “I hear you and am ready.” The message is then ticked off,
until finished and the operator at the delivery point signals “O. K.,”
together with his personal signal, which means he has received the
whole message and has it down on paper.]
[Illustration: Here we see the operator at the delivery office. She
has translated the dots and dashes as they came to her over the wire
into plain words on a regular telegraph blank, putting down the time
received, the amount to be collected, if it is a “collect” message, or
marking it “Paid” if it was so sent. She has handed it to one of the
blue-clad messengers in her office who starts off at once to deliver
it. The operator has also made a copy of the message for the office
files.]
[Illustration: ...THE TELEGRAM ARRIVES AT DESTINATION
Here we see the messenger delivering the telegram to the person to
whom it is addressed. It may be good news or bad news for the person
receiving it, but it is all in the day’s work for the messenger boy.
But let us see how many people have to work to deliver the message. We
have followed it through from the original call box. First there was
the messenger who came for it, then the receiving clerk, the sending
operator and the operator who receives it and last of all the messenger
boy who delivered it. This does not take into account the men who must
look after the many miles of wires, the machinery which supplies the
current, or the great army of men who are constantly laying new wires
so that you can send a telegram from almost anywhere to any other
place.]
The operators you have seen working in these pictures are Morse
operators. They send the message by Morse Code in dots and dashes
which are sent over the wire as electric impulses. At the other end
the message is read by listening to the clicks the sounder makes as
it receives these same electric impulses. This is the simplest way of
telegraphing.
The number of messages sent between two big cities in a day is
tremendous--many more than could be transmitted over one Morse wire.
Many wires would be needed. But wire costs money, so ingenious men
set to work to find some way to send more than one message over a
single wire at the same time. They succeeded. There is now the duplex
telegraph, which sends a message each way simultaneously over a single
wire, the quadruplex, which sends two messages each way simultaneously
over a single wire. Last but not least there is the multiplex, which
sends four messages each way simultaneously over a single wire.
This seems almost unbelievable, but it is done. In the case of the
duplex and quadruplex, the different messages are sent by currents
of different strength, and by changing the direction of the current.
Receiving instruments are designed so as to separate the messages by
being affected only by the currents of certain strength or polarity,
as the direction of flow is termed. It can easily be seen that by
these ingenious devices, the telegraph company saves many thousands
of dollars in the miles and miles of wire, and hundreds of telegraph
poles which would be required if all the messages had to be sent over a
simple Morse wire, one message only upon the wire at a time.
[Illustration: THE WONDERFUL ELECTRIC TELEGRAPH SYSTEM...
In this picture we see the interior of a telegraph office along the
line of a railroad. The operator has her hand on the “key” or sending
instrument. At her left in a stand called the resonator, is the
receiving instrument called the “sounder” which clicks off the message.
In front of her is an instrument called the “relay.” Current from two
of the batteries goes through the key when it is pressed down, through
the relay and out on to the wires of the pole line, then through the
relay of the receiving operator at the other end, (see picture on
opposite page) through his key and through two more batteries to the
ground. The earth forms the return wire of an electric circuit when
both keys are “closed” or pressed down. You know all electricity has to
flow in a closed circuit. The “sounder” has to make good strong clicks
to be understood, and the current after it has gone through miles of
wire and ground may not be strong enough so the sounder is put on a
local circuit of its own, with a special battery. In this circuit is a
contact maker which is part of the relay. When the key is pressed down
and current flows over the wires on the poles and through the relays,
the magnets of the relay pull on a little piece of metal called the
“armature,” which makes a contact and closes the local sounder circuit,
so current from the single local battery can flow up through the
magnets of the sounder and back to the battery. This makes the sounder
click. When the key is released, the relay armature is pulled back by
a spring and breaks the circuit of sounder, which then emits another
click. By the number and duration of the clicks and the time between
them, the receiving operator knows the meaning of the signal. The Morse
Code, which is used throughout the United States, is shown on next
page.]
[Illustration: ...SENDS MESSAGES THOUSANDS OF MILES INSTANTANEOUSLY
MORSE TELEGRAPH CODE
Letters Morse
A · --
B -- · · ·
C · · ·
D -- · ·
E ·
F · -- ·
G -- -- ·
H · · · ·
I · ·
J -- · -- ·
K -- · --
L ----
M -- --
N -- ·
O · ·
P · · · · ·
Q · · -- ·
R · · ·
S · · ·
T --
U · · --
V · · · --
W · -- --
X · -- · ·
Y · · · ·
Z · · · ·
& · · · ·
Numerals
Figures Morse
1 · -- -- ·
2 · · -- · ·
3 · · · -- ·
4 · · · · --
5 -- -- --
6 · · · · · ·
7 -- -- ·
8 -- · · · ·
9 -- · · --
0 ----
Punctuations
. Period · · -- -- · ·
: Colon -- · -- · ·
; Semicolon · · · · ·
, Comma · -- · --
? Interrogation -- · · -- ·
! Exclamation -- -- -- ·
- Fraction Line ·
¶ Paragraph -- -- -- --
() Parenthesis · -- ·· --]
The multiplex telegraph is truly a marvellous invention. It has been
developed by the engineers of the Western Union Telegraph Co. working
with the engineers of the Western Electric Company. The principle
on which this instrument works is that if separate instruments are
given connection with the wire one after the other during very short
intervals of time, the effect is as though the wire were split up, and
each instrument works just as if it alone were on the wire. Not only
does the multiplex telegraph thus send four messages in one direction
and four messages in the opposite direction, simultaneously over a
single wire, thus keeping no less than sixteen operators employed on
one wire, four sending and four receiving at each end, but each message
instead of being sent by the ordinary Morse key, is written upon a
typewriter keyboard at one end of the line and appears automatically
typewritten at the other end.
If you live in a big city, go into one of the larger branch offices
of the Western Union Telegraph Co. and ask to see printing telegraph.
Most of the large branch offices communicate with the general operating
department in the city by means of what they term “short line
printers,” which are instruments on which the message is written upon a
typewriter keyboard and appears typewritten at the other end.
Who Invented the Electric Telegraph?
It is hard to say just how the telegraph originated in the mind of men.
We have already shown how the savages sent signals over distances by
means of the smoke rising from his fire. Every boy and girl has used a
little mirror, held in the sun to flash a bright spot here and there.
This principle has been used by the army to signal at distances. The
sun’s rays are flashed from a small mirror, long and short flashes
indicating the dashes and dots of the Morse telegraph code.
[Illustration: PROFESSOR S. F. B. MORSE, INVENTOR OF THE TELEGRAPH.]
Progress towards the perfection of the electric telegraph began with
the first researches of scientists into the natural laws which govern
that great natural agent, electricity. Clever, painstaking men,
studying and experimenting for the love of the work, discovered bit
by bit how to control the force. Stephen Gray with his Leyden jars,
which stored up a charge of electricity, inspired Sir William Watson to
experiment, and he sent current from one jar to another two miles away.
The First Suggestion of the Electric Telegraph.
For a long time no one thought that this opened the way for the making
of a useful servant for man. In 1753 this thought occurred to an
unknown man in Scotland, who wrote a letter to a newspaper suggesting
that messages be sent by electric currents.
One of his schemes was that there should be a light ball at the
receiving end of the wire which would strike a bell when it felt
the electric impulse come over the wire from the Leyden jar, and by
devising a code depending upon the number of strokes of the bell and
the time between them, he suggested that messages could be sent and
interpreted. Some believe this man to have been a doctor named Charles
Morrison of Greenock, Scotland. Whoever he was, he suggested a method
which comes very near to being that in use to-day.
The difficulty with proceeding on this suggestion was that the current
from the Leyden jar was static electricity, which has not the strength
nor can it be controlled as can the current of low potential which
is used to-day. Volta discovered this new and more stable form of
electricity and many different men labored investigating what could
be accomplished with it. The names of Sir Humphry Davy and Michael
Faraday are inseparably connected with this advance. It was Oersted’s
and Faraday’s discovery of the connection between electricity and
magnetism, and how an electric current may be made to magnetize a piece
of iron at will, that really opened the way for the invention of the
telegraph we know to-day.
The First Real Telegraph.
But before the much greater practical value of Volta’s current was
discovered, one man developed a real telegraph which worked with
electricity of the static kind, produced by friction. This man was
named Sir Francis Ronalds. He worked along the lines laid down by the
unknown Scotchman, whom we have supposed to be Charles Morrison. The
machine he built and operated in his garden at Hammersmith utilized
pith balls, which actuated by the charge of static electricity sent
along the wire caused a letter to appear before an opening in the dial.
When perfected he offered it to the British Government, who refused
it. They were very stupid in their refusal, for they said “telegraphs
are wholly unnecessary.” Sir Francis Ronalds’ invention cost him much
care, anxiety and money. He lived to see the more practical voltaic
current taken up by others and put to successful use. Being unselfish
he rejoiced that others should succeed where he had failed.
Two Men who Invented our Telegraph almost Simultaneously.
The telegraph, working on the electro-magnetic principle, as used
to-day, was developed almost simultaneously on the two sides of the
Atlantic Ocean. In England Sir Charles Wheatstone and Sir William
Fothergill Cooke worked out a practical method and instruments, which
with few changes, are in use to-day. Cooke was a doctor and had
served with the British army in India. Wheatstone was the son of a
Gloucester musical instrument maker. The latter was fond of science and
experimented continually with electricity and wrote about it and other
scientific subjects. As a result of his work he was made a professor
at King’s College. There he conducted important researches and tests,
among which was one which measured the speed at which electricity
travels along a wire. So Cooke, who was a doctor and a good business
man, entered into partnership with the scientist Wheatstone, and
together they completed their invention. It was first used in 1838
on the London and Blackwall Railway. At first it was expensive and
cumbersome, using five lines of wire. Later this number was reduced
to two, and in 1845, an instrument was devised which required but one
wire. This instrument, with a few minor changes, is the one in use
to-day in England.
While these two men were working in England, an American artist, S. F.
B. Morse, was studying and experimenting in the United States along his
own lines but with the same end in view, namely to produce instruments
which would satisfactorily send messages over a wire by electricity.
An American, however, is given the honor of First by Slight Margin.
Morse was born in Charlestown, Massachusetts, in 1791. He was gifted as
an artist, both in painting and sculpture, and in 1811 went abroad to
England to study. While on a voyage from Havre to America in 1832 he
met on board ship a Dr. Jackson, who told him of the latest scientific
discoveries in regard to the electric current and the electro-magnet.
This set Morse to thinking and after three years’ hard work on the
problem he produced a telegraph which worked on the principle of the
electro-magnet. With the apparatus devised by Morse and his partner
Alfred Vail, a message was sent from Washington to Baltimore in 1844.
There has been some question as to whether Morse or Wheatstone first
invented a workable telegraph. As will be evident from this history,
the telegraph in principle was a gradual development, to which many
minds contributed. To Morse, however, the high authority of the
Supreme Court of the United States has given the credit of being
the first to perfect a practical instrument, saying that the Morse
invention “preceded the three European inventions” and that it would
be impossible to examine the latter without perceiving at once “the
decided superiority of the one invented by Professor Morse.”
Uncle Sam Helped Build the First Telegraph Line.
~FIRST TELEGRAPH LINE FROM BALTIMORE TO WASHINGTON~
At the time Morse’s Recording Telegraph was invented there were, of
course, no telegraph lines in any part of the world, with the exception
of the short lines of wire put up by investigators for experimental
purposes. To remove the obscurity as to the purpose to be served by the
telegraph was the first problem which presented itself to Morse and his
backers. In 1843 an appropriation was secured of $30,000 from the U. S.
Government, with which a line was built from Washington to Baltimore.
This was built and operated by the Government for about two years, but
the Government refused to purchase the patent rights. So the owners
of the patents endeavored to get the general public interested in the
telegraph as a commercial undertaking and gradually companies were
founded and licensed to use the invention.
By 1851 there were as many as fifty different telegraph companies in
operation in different parts of the United States. A few of these
used the devices of a man named Alexander Bain, which were afterwards
adjudged to infringe the Morse patents, and one or two used an
instrument invented by Royal E. House of Vermont, which printed the
messages received in plain Roman letters on a ribbon of paper. This at
first seemed to have an advantage over that of Morse, which received
the message in dots and dashes, in the Morse Code, and these had
to be translated and written out by an operator before they could
be delivered. However, as time went on, the operators came to read
the Morse messages by the sound of the dots and dashes, instead of
waiting to read the paper tape having the dots and dashes marked on
it, and finally the recording feature was given up and the sounder, or
instrument which simply clicks out the message, came into general use.
In the early days, the possibility of the business were little
understood and many telegraph companies failed. April 8, 1851,
papers were filed in Albany for the incorporation of the New York
and Mississippi Valley Printing Telegraph Co. This company, which
soon afterwards changed its name to Western Union, was destined to
absorb the various companies throughout the country until it, in time,
operated the telegraph lines over practically the entire United States,
and has its blue sign in nearly every town and hamlet in the country.
[Illustration: AN EXPENSIVE EQUIPMENT NECESSARY TO-DAY
OPERATING ROOM.
In large cities like New York and Chicago, the operating rooms are very
large. For instance, the main operating department of the Western Union
Telegraph Co. in New York City has 1000 operators. This picture shows
an operating room. The men and women sit in opposite sides of long
tables. On the tables are the keys and sounders by which they send and
receive the messages. Each operator has a typewriter, or “mill,” as he
calls it, on which he writes off the message as it comes to him over
the wire.]
[Illustration: MAIN SWITCHBOARD.
The picture shows a main switchboard in a large operating room. To this
come the ends of the wires from other cities, and to it are connected
the wires from the instruments in front of the operators. By putting
plugs, attached to each end of a wire, into the sockets in the board,
any wire can be connected with any operating position, or several local
circuits can be connected up with a main line from the outside.]
[Illustration: A THOROUGH SYSTEM MUST HANDLE THE MESSAGES
A SECTION OF THE REPEATER ROOM.
When a wire runs to a distant point from the main operating department
of the telegraph company in a large city, the same electric current
which runs through the key of the operator as he sits at his place,
busily sending messages, does not go out over the wire to that distant
point. It simply goes to the repeater room and operates a repeater,
which sends out another current over the long wire which leads to the
destination of the message. This is necessary because the condition
of the weather affects the lines and the current strength has to be
changed to suit the changing line conditions. The operators haven’t
time to make these adjustments, and so all the repeaters are grouped
together in the repeater room where they are under the watchful eyes
of experts. Here also are the delicate instruments which separate the
messages coming over duplex and quadruplex wires, by responding to
impulses of various strengths. These messages which have been separated
are then transmitted by the duplex or quadruplex repeaters to different
operators in the operating room, who hear their sounders tick out the
message just the same as if it came over a simple Morse wire.]
[Illustration: CABLES ENTERING A CENTRAL OFFICE.
You may not but your father will remember the time when in large cities
there were tall telegraph poles with hundreds of wires on them running
along the main streets, so that the town seemed to be bound with great
spiders’ web. That is all changed now, and the telegraph wires are run
through ducts, placed underground. For this purpose they are made up
in cables, and in the picture you see a number of cables entering a
central office.]
[Illustration: THE MARVEL OF TELEGRAPH INSTRUMENTS
WHEATSTONE SENDING INSTRUMENT.
These two photographs show the most modern form of the instruments
which, as we are told on another page, were invented in England by
Wheatstone and Cooke. In sending a paper tape is punched in what
is called a perforator, which has a keyboard like a typewriter. A
certain combination of holes means a certain letter. This tape is then
automatically fed through the sending instrument, which sends impulses
over the wire. The tape with the holes punched through it can be seen
in the picture.
On the right is the Wheatstone receiving instrument. It prints the
signals received in dots and dashes on a tape, which is translated by
the operator who typewrites the translation on a message blank for
delivery.]
[Illustration: The automatic telegraph typewriter shown here is one of
the wonderful instruments mentioned on one of the preceding pages. The
operator at the other end of the line writes on a typewriter keyboard,
on the sending instrument. The electric impulses are received by the
machine shown above, which automatically typewrites the message on a
blank, ready for delivery.]
On this page we see some of the first telegraph instruments, in
fact, the very instruments which Professor Morse used in the early
demonstrations of his invention. These instruments may be seen in the
Smithsonian Institution at Washington, D. C. The key is known as the
Vail key, because it is supposed to have been constructed by Alfred
Vail, who worked with Morse in his experiments with the telegraph. As
can be seen it is very simple. One wire was connected to the spring
piece and the other to the post beneath it. When the key was pressed
down, the contact was made and an impulse sent over the wire, either a
dot, if the key was pressed down and immediately released, or a dash if
it were held down for just the fraction of a second before releasing.
From the very first it was found that relays were necessary, because
the current after coming a long way over the wire often was not
strong enough to operate the recording instrument. Therefore, this
weak current was made to go though the electro-magnets of the relay,
magnetizing these and pulling to the left the upright arm which can be
seen in the photograph with a little block of iron attached to it. This
arm, when pulled by the magnets, made a contact at the top and allowed
a strong current from a battery to flow through the magnets of the
recording instrument.
The first practical recording telegraph instrument devised by Morse
is shown. It looks like a clumsy affair compared to the instruments
of to-day, but it worked so effectively as to convince people of the
possibilities of the great invention. In the wooden box, attached to
the frame at the right, is clockwork which pulled a paper tape at an
even rate of speed over a pulley just beneath a needle point. This
needle point is attached to a light framework having a piece of iron
fastened in it. Below this iron are the electro-magnets, and when they
received an impulse of current from the battery, through the relay,
they pulled down the frame so that the point made a mark upon the paper
tape which moved under it. Thus in the tape appeared a series of dots
and dashes, which the operator, knowing the Morse Code, could easily
translate into English.
[Illustration: THE FIRST TELEGRAPH INSTRUMENTS
ONE OF THE FIRST KEYS FOR SENDING TELEGRAMS.]
[Illustration: ONE OF THE FIRST RELAYS.]
[Illustration: The first recording apparatus. The box on the right
contains clock work for pulling a paper tape beneath a sharp point
actuated by magnets.]
[Illustration: THE LITTLE INSTRUMENTS THAT CHECK OFF THE WORDS
A LATER KEY.]
[Illustration: A LATER AND IMPROVED RECORDING INSTRUMENT.
Here we see some early telegraph instruments which have been improved
somewhat from the crude devices illustrated on the preceding page.
The key answers the same purpose as before, but has been improved by
pivoting the lever arm, and having a coil spring, adjustable by means
of a screw, so that the weight necessary to press it down can be varied
to suit the likings of the operator who uses it. The play of the key
or the distance it must be pressed down before it makes an electric
contact, can be adjusted by another screw.
The recording instrument here shown is a much neater affair than the
cumbersome device which Professor Morse first built. The cumbersome
wooden box has been replaced with a neat brass frame containing the
clockwork for drawing the paper tape beneath the marking point, which
is attached to a piece of iron, or armature, placed just above the
magnet.
Below we see the most modern types of Morse instruments. In the center
is the key, which is not much changed except that it is built to be
low down to a table, so that the operator may rest his forearm on the
table top in front of it, and operate the key with his wrist, with less
fatigue. The relay at the left is interesting. It shows how little this
instrument has changed, except for refinement in its appearance, from
the first relay built by Professor Morse. At the right is the Morse
sounder, which has replaced the old Morse tape recording instrument.
When current goes through the magnets they attract a piece of iron
attached to the metal arm and pull it down to strike the brass frame.
This makes a click, and when the current is intercepted, the magnets
release the arm and a spring pulls it back, making another click. The
operator reads the message by listening to the clicks. If the up click
comes right after the down click it represents a dot. If there is a
pause between them, a dash is represented.]
[Illustration:
Relay
Key
Sounder
MODERN MORSE INSTRUMENTS]
[Illustration: WHAT OCEAN CABLES LOOK LIKE WHEN CUT IN TWO
_Light Intermediate_
_Heavy Intermediate_
_Main Cable_
_Rock Cable_
_Heavy Shore End_
_Rock Cable_
_Heavy Shore End_
_Heavy Intermediate_
_Light Intermediate_
_Deep Sea_
_Bay Cable_
FIG. 1.--CABLES ON VANCOUVER-FANNING ISLAND SECTION.
Full size.
Core, 600/340.]
[Illustration:
Yarn Serving & Compound
16 No. 13 (·095) Galvanized Wires
Jute Serving
Gutta Percha
Copper Conductor
FIG. 2.--CABLES USED ON FIJI-NORFOLK ISLAND-QUEENSLAND AND NEW ZEALAND
SECTIONS. Full size. Core 130/130.
This picture shows cross-sections of a cable which runs from Vancouver,
B. C., to Australia and New Zealand. A cable is not laid with a
uniform cross-section. On the floor of the ocean, perhaps miles below
the surface, the cable rests quietly and is not moved by storms
which generate great waves on the surface of the water. As the cable
approaches the shore, the movement of the water goes deeper and the
cable must be made heavier to prevent it from being worn by movement on
the bed of the ocean. Where the cable passes over a rocky bottom, it is
made much larger in diameter and is heavily armored.]
[Illustration: Here is the cable steamship “Colonia” laying the shore
end of a cable. Note the row of floats upon the water which carry the
cable until the end in the cable office is firmly fastened. When this
is accomplished the floats are removed and the cable sinks to the
bottom.]
The Story in an Ocean Cable
What is a Cable Made of?
A submarine telegraph cable as usually made consists of a core in the
center of which is a strand of copper wire which varies in weight from
seventy to four hundred pounds to the mile. Strands of copper wire
instead of one thick wire of copper are used, because the former is
more flexible. The copper conductor is covered with several coatings of
rubber of equal weight to the copper wires. After this comes a coating
of jute serving, then a layer of galvanized iron wires and finally a
layer of yarn and compound which forms the outer covering of the cable.
In addition to this where the cable lays among rocks that might injure
it, chains are securely wrapped around it, so as to prevent wear and
tear as much as possible.
You may not have known it, but the cable which lies on the bottom
where the water is deepest is never so large as nearer the shore or
in shallow water. Little by little the men who lay and look after
cables have found that it is best to have a specially constructed outer
covering for different depths and character of bottoms so as to provide
the least possible danger of damage through the action of the water on
the bottom.
How is a Cable Laid?
When the cable of sufficient length is completed, it is carried to
a specially equipped vessel which has a great tank for holding the
cable and the necessary machinery for lowering it over the end of the
ship into the water. The cable is carefully coiled in the tank, the
different coils being prevented from adhering by a coat of whitewash.
First then, a sufficient length of cable is paid out to reach the cable
house or shore. Here it is finally tested to see that the entire length
of cable is in working order. If satisfactorily tested, the vessel
steams slowly away on the course outlined, paying out the cable as she
goes.
[Illustration: STORING A CABLE LONG ENOUGH TO CROSS THE OCEAN
Here we see a cable coiled round and round in the tank which holds it
on board the cable ship.]
[Illustration: In the front of the picture we see the cable coming from
the tank in which it is coiled. It goes over the drum of the paying-out
machine and thence to the bow of the ship, where it passes over big
sheaves or pulleys and down into the ocean.]
[Illustration: THE MACHINERY ON A CABLE SHIP
The paying-out machine. The cable makes a couple of turns around the
big drum, which is connected to the dial, so that the dial indicates
the length of cable which has been paid out into the sea.]
[Illustration: The upper forward deck of the cable steamship
“Telconia,” showing the gear which is used in paying out the cable.
Away in the bow are the big sheaves over which the cable goes into the
sea. Nearer is a dynamometer which measures the tension on the cable.]
[Illustration: HOW THE CABLE IS DROPPED INTO THE OCEAN
Here we see the cable on the lead, as it is called, passing over the
big bow sheave from which it dives into the depths of the sea.]
The vessel must pay out more than a mile of cable for every mile she
travels because there must be enough slack allowed at the same time
to provide for the unevenness of the bottom of the sea. For this
purpose the amount of cable paid out must be measured. This is done
by the paying-out machine, which is shown in one of the pictures.
The difference between the speed of the ship and the amount of cable
paid out gives the amount of slack. Too much slack would also be bad,
so that it is a very pretty problem to pay out just enough and both
the speed of the vessel and the rate of paying out the cable must be
watched carefully.
One of the greatest wonders accomplished by the ingenuity of man is the
ocean telegraph, by which we flash messages back and forth under the
sea between the continents and completely around the world.
Hardly had the telegraph become an established fact, before Professor
Morse, who made the telegraph practical, expressed the belief that a
telegraph line to Europe by means of a wire laid on the bottom of the
ocean was easily possible at some future time. Mr. Cyrus W. Field, the
first to lay an ocean cable successfully, heard him and in his own
mind said “Why not now?” The idea fixed itself so thoroughly in his
resolute mind that he soon said to himself “It shall be done,” and
went to work, and labored incessantly through twelve years of failure
and discouragement before he accomplished his task, which was a great
compliment to this giant of American stick-to-it-iveness.
While many doubted the feasibility of the project and others thought
it the dream of a disordered brain, Mr. Field found many who believed
in him and his idea and who loaned him their financial support for the
undertaking.
[Illustration: THE CABLE ARRIVES ON THE OTHER SIDE
Landing the shore end of a cable. The cable is supported on several
boats and this picture shows the inshore boat with the end of the cable
reaching the beach with the seas breaking over her.]
[Illustration: THE MEN WHO MADE THE OCEAN CABLE POSSIBLE
THE PIONEERS OF THE FIRST OCEAN CABLE.]
American genius had not at that time asserted its supremacy in
mechanics and so the first cable had to be made in England; so Mr.
Field ordered one long enough to stretch from the west coast of Ireland
to the eastern point of Newfoundland. English capitalists subscribed
the money and the United States provided the vessel in which to store
and from which to drop the cable into the ocean.
Upon the first attempt to lay the cable, every thing went along nicely
for six days, and then suddenly the cable broke when three hundred and
thirty-five miles had been laid, and many said it could not be done.
Mr. Field, however, full of American pluck and determination, said “We
will try again.” A second attempt was made with two ships, the U. S. S.
“Niagara” and H. M. S. S. “Agamemnon.” Each ship carried half the cable
and they traveled in company to the middle of the ocean. There the two
pieces of the cable were spliced together and the ships started for the
shores in opposite directions. Again, however, when only a little of
the cable had been paid out--a little more than one hundred miles in
fact--the cable broke and both ships were forced to return to England.
In his third attempt the cable was finally laid clear across the
ocean and fastened at both ends. When tried it was found to work
successfully and Queen Victoria and President Buchanan were able to
exchange greetings upon the achievement of a wonderful work. The people
celebrated the event on both sides of the ocean, but in the midst of
the festivities, while a message was being flashed, something happened
to the cable--what, we have never been able to learn--and the cable was
silent, forever.
Nothing daunted, however, Mr. Field by his great courage induced his
backers to buy him another cable and the “Great Eastern” sailed upon
what was to be a most successful mission. Starting from the American
side with the greatest steamship then known in charge of the previous
cable, the other end was successfully landed at Hearts Content,
Ireland, on July 27, 1866, in perfect working order, and the question
of the ocean telegraph was solved.
[Illustration: HOW CABLES ARE REPAIRED
Here is a buoy which is anchored to the cable. The cable ship will pick
it up and haul up the cable to the surface for inspection and perhaps
it will have to be repaired.]
[Illustration: Three grapnels used for picking up a cable from the
bed of the ocean. On the left is a common grapnel. In the middle is a
special grapnel known as Trott-Kingsford. On the right is the ordinary
cutting grapnel. Note the knives on the shaft and the insides of the
prongs.]
[Illustration: In this picture we see a portion of a cable which has
been fouled by the anchor of a ship and badly damaged. Note how the
wires are bunched. The cable splicers will go to work on this and put
in a new piece of cable, after which it will be let down into the sea
again.]
[Illustration: The Western Union Cable ship “Minia,” fast in an ice
field.]
[Illustration: POWERFUL ENGINES NEEDED ON CABLE REPAIR SHIPS
Here are the powerful engines which are used for picking up a cable
which has to be raised from the bottom of the sea for inspection or
repair.]
[Illustration: In this picture we see men at work splicing a cable
which has been picked up out of the depths of the sea and found to be
damaged.]
[Illustration: THE SHIP WHICH HELPED IN LAYING THE FIRST CABLE
ARMORING MACHINE
Here is one of the machines used for armoring the cable. By armoring
is meant winding steel wires around and around the cable to protect it
from being cut by sharp rocks on the bottom or by deep sea animals like
the teredo, which might attack it.]
[Illustration: The “Great Eastern” which was the first ship to carry a
cable across the Atlantic Ocean.]
[Illustration: This is a section of a telephone cable, known as a
“bulge.” It contains inductance coils to offset what is called the
condenser capacity of the cable, which would otherwise cause the
talking to become blurred.]
[Illustration: THE DOTS AND DASHES WHICH FLASH ACROSS THE SEA
CONTINENTAL MORSE CODE SIGNALS USED IN CABLE WORKING]
Making repairs to a cable where it comes out of the sea on to a bold
rocky shore. Note how the cable is wound with chain to protect it from
the rocks.
[Illustration: Facsimile of Continental Morse Alphabet as Signalled
Across the Atlantic and Copied on Tape by Siphon Recorder Instrument
at the Receiving Station. Signals Enlarged for Purposes of this
Illustration.
Same Signals as They Appear in Actual Working
Here are two photographs showing the continental Morse code signals
used in cable working and the signals as they are received by the
siphon recording instrument at the receiving station. This siphon
recorder is in practical use in the cable world. The dots and dashes
sent into the wire on one side of the ocean according to the Morse
code, cause the siphon recorder through the means of electrified ink to
make a waving line on a tape. The signals are readily reducible again
if necessary to the dots and dashes of the Morse code because dots make
deflections to one side of the center of the tape and dashes to the
other. The operator who receives the message can therefore readily read
it.
ALPHABET:
A · --
B -- · · ·
C -- · -- ·
D -- · ·
E ·
F · · -- ·
G -- -- ·
H · · · ·
I · ·
J · -- -- --
K -- · --
L · -- · ·
M -- --
N -- ·
O -- -- --
P · -- -- ·
Q -- -- · --
R · -- ·
S · · ·
T --
U · · --
V · · · --
W · -- --
X -- · · --
Y -- · -- --
Z -- -- · ·
FIGURES:
1 · -- -- -- --
2 · · -- -- --
3 · · · -- --
4 · · · · --
5 · · · · ·
6 -- · · · ·
7 -- -- · · ·
8 -- -- -- · ·
9 -- -- -- -- ·
0 -- -- -- -- --
OR --]
[Illustration: TO-DAY THERE ARE MANY CABLES ON THE BOTTOM
MAP No. 1
WESTERN UNION
TRANS-ATLANTIC CABLES
AND CONNECTIONS]
THE STORY IN A RAILWAY LOCOMOTIVE
[Illustration: One of the Most Powerful Locomotives in the World]
[Illustration: BOILER OF ARTICULATE COMPOUND LOCOMOTIVE.
The wonder of our railroad systems to-day is the growth of the
locomotive. The necessity for economy in hauling long freight trains
has led to the development of this type of engine. Some idea of its
size can be had from the second picture, which shows the boiler and
firebox of the locomotive shown in the first picture. The firebox is so
large that an ordinary narrow-gauge locomotive of the old style can be
comfortably stored in it.
LOADED WEIGHTS
On driving wheels 475,000 lbs.
On truck wheels 30,000 lbs.
On trailing wheels 35,000 lbs.
Total of engine 540,000 lbs.
Total of tender 212,000 lbs.
WHEEL BASE
Driving, rigid 15 ft. 6 ins.
Total of engine 57 ft. 4 ins.
Total of engine and tender 91 ft. 5³⁄₁₆ ins.
CYLINDERS
Diameter H.P. 28 ins., L. P. 44 ins.
Stroke of piston 32 ins.
WHEELS
Diameter of driving wheels, outside 56 ins.
Diameter of truck wheels 30 ins.
Diameter of trailing wheels 30 ins.
Diameter of tender wheels 33 ins.]
[Illustration: CYLINDERS BIG ENOUGH FOR MEN TO SIT DOWN IN
LOW PRESSURE CYLINDERS OF ARTICULATED COMPOUND LOCOMOTIVE.
In the picture we see the cylinders of the locomotive shown on the
previous page. Some idea of their size can be had from the fact that a
good-sized man can sit comfortably in each of them.
BOILER
Type Ex. Wagon Top
Working pres. per sq. in. 200 lbs.
Outside diam. at front end 100 ins.
Outside diam. at back end 112 ins.
Length firebox inside 173¹⁄₁₆ ins.
Length firebox, actual, inside 132 ins.
Width of firebox inside 108¹⁄₄ ins.
No. and diam. of tubes 334, 2¹⁄₄ ins.
No. and diam. of flues 48, 5¹⁄₂ ins.
Length of tubes 24 ft. 0 ins.
Combust. chamber length 39¹⁄₁₆ ins.
Grate area 99.2 sq. ft.
HEATING SURFACE
Tubes and flues 6462 sq. ft.
Water tubes 67 sq. ft.
Firebox 380 sq. ft.
Total 6909 sq. ft.
Superheating surface 1311 sq. ft.
CLEARANCE LIMITATIONS
Extreme height 16 ft. 5¹⁄₈ ins.
Extreme width 11 ft. 8¹⁄₂ ins.
Length over all 99 ft. 9⁵⁄₈ ins.
MAXIMUM TRACTIVE POWER
Working compound 115,000 lbs.
Working simple 138,000 lbs.
Factor of adhesion (working compound) 4.13
Factor of adhesion (working simple) 3.44
TENDER CAPACITY
Water 12,000 gals.
Fuel 16 tons]
[Illustration: THE LOCOMOTIVE ENGINEER’S WORKROOM
Here is a picture of one end of the boiler of this giant locomotive.
It would take a man more than seven feet high to bump his head in the
middle of it while standing on his feet.]
[Illustration: This shows a picture of the engineer’s cab of one of
these great railroad machines. We are accustomed to see the levers
and other machinery for operating the engine right in the back of the
engine cab. Over or near the firebox. Upon looking closely we find
that the operating machinery is at the side of the locomotive and
far forward in the cab. In fact there is a complete set of operating
machinery on both sides of the cab, so that the engineer can run the
engine from whatever side he happens to be on. This is very necessary,
particularly in switching. Near the end of the cab where the engineer
used to sit you will notice a peculiar pipe-like arrangement. This
is not for operating the engine, but is the automatic stoker, which
is fully explained in the next picture. An engine of this size will
require seven tons of coal per hour.]
[Illustration: A MACHINE WHICH DOES THE WORK OF FOUR FIREMEN
When these large locomotives were first used it was found that no one
fireman could shovel in enough coal to keep the steam up. It would
require three or four firemen working constantly to shovel enough coal
to keep this engine going. Man’s inventive genius came to the front,
however, and now we have an automatic fireman, so to speak. Instead of
shoveling coal on one of these engines the fireman merely operates a
lever. This is a picture of the Sweet locomotive stoker installed in
a railroad engine. This machine automatically conveys coal from the
tender to the locomotive, raises it by an elevator to a point above the
fire door, dumps it into the firebox and spreads it evenly over the
grate.]
[Illustration: This is the new type of electric locomotive being used
by the New York Central system]
[Illustration: HOW A FAST TRAIN TAKES WATER WITHOUT STOPPING
The fast express trains haven’t time to stop and take water from the
tank at the side of the railroad as in former days. This picture shows
a tank built between the tracks which enables the engineer to fill
his boilers without slackening speed. When approaching this tank the
engineer simply lowers a tube into the water, the end of which is a
scoop. The moving engine thus forces the water up into the tube, from
which it runs into the boiler.]
[Illustration: This is an improved signal tower from which switches are
operated. If you were ever in a signal tower you will not recognize
this as one, for you are used to seeing a room full of levers which the
tower man had to pull hard when he wished to throw a switch. By the old
way the end of the lever was attached to a wire which was connected
with the switch. The wire running through pipes, when the operator
pulled the lever the switch was pulled shut by the pull on the wire. In
this new plan the switch is controlled by electricity, and the operator
has merely to pull out a plug as shown in the picture, which is much
easier than operating a lever.]
[Illustration: WHAT MAKES A WIRELESS MESSAGE GO
Sketch showing arrangement of aerial on ship equipped with the Marconi
Direction Finder, an instrument which tells the sea captain the exact
points of the compass from which wireless distress signals are being
sent and enables ships to avoid collisions in fog.]
The Story in the Wireless
What is the Principle of the Wireless Telegraphy?
Drop a stone in a pool of water. Circular waves or ripples will travel
outward in all directions. That is the principle of wireless telegraph.
If a chip be floating on the water it will be rocked by each ripple,
just as a wireless receiving station will respond to the electrical
waves or impulses that make up a wireless message. It is not known
just how the invisible wireless waves are propelled through space,
but they travel through the ether in the air in very much the same
way as do sound waves. The electrical signals, too, are received only
by apparatus that is attuned to them; that is, they can not be heard
except at wireless stations, any more than sound can be heard by the
ears of a deaf person.
The wireless waves have a definite length, can be measured in feet or
meters, and are regulated according to the distance the message is to
travel. Stations that send a few hundred miles use a wave length of six
hundred meters, or less, while at the powerful land stations used for
trans-atlantic work the wave lengths used run into as many thousands.
Why Don’t the Messages Go to the Wrong Stations?
So that the hundreds of messages hurtling through space at the same
time will not interfere, the wireless stations are equipped with
tuning-apparatus through which they can adjust their wave length to
receive the particular message desired. A different wave length is
used by each ship or wireless shore station, and even though dozens of
messages fill the air, the minute the wireless operator adjusts his
tuner to the length of the station he is after, that particular message
stands out very strongly and all the others grow dim.
[Illustration: The Marconi Wireless station at Miami, Fla., which is
typical of the shore stations that handle messages to several thousand
ships at sea.]
How Does the Wireless Reach Ships at Sea?
All ships at sea report their positions regularly; thus it is a simple
matter for a shore station to send a wireless message to the ship to
which it is addressed. For example, the Marconi station at Sea Gate,
New York, wants to reach the Lusitania. The operator looks up that
vessel on the list and notes her call signal and wave length. He
adjusts his tuner to correspond and calls her signal, M F A, repeating
it three times.
The wireless man on the vessel, knowing that he is within range of a
shore station, has set his tuner at the wave length assigned to him and
is listening. When his call letters are heard, he acknowledges them
and signals to go ahead with the message. When it has been given, the
Sea Gate station “signs off” with its call letters W S E and the ship
operator enters in his record that that particular message reached him
via the Marconi station at Sea Gate. Thus, with the wide variety in
wave lengths, no confusion of messages exists and any desired ship or
shore station can be called, just as a direct telephone connection is
secured by giving the central station the call number of the subscriber
wanted.
What Kind of Signs Are Used in the Wireless?
The actual wireless message is composed of dots and dashes, which, in
certain combinations, stand for certain letters of the alphabet. This
is done through opening and closing the electrical circuit by pressing
a key, a sharp touch forming a dot and a longer pressure a dash, as
with the wire telegraph.
If secrecy in a wireless message is wanted, the words are sent in
cipher which, of course, cannot be understood by outsiders. The
Government sends thousands of words each day without a single word
meaning anything to the wireless stations that happen to be “listening
in.” While it is true that any one owning a wireless receiving set may
listen to messages flying through the air, every person within hearing
who understands the Morse Code can read the telegrams that come into a
telegraph office. Knowledge thus gained, however, is of little value,
as the law provided heavy penalties for disclosing the contents of any
kind of telegraph message.
What Does a Wireless Equipment Consist of?
The various apparatus that comprises a wireless equipment can not be
properly explained without the use of technical language, but the
general principle of operation is somewhat as follows: If a small loop
of copper wire, with a slight separation between the ends, is placed
across a room from an electric spark, it will be slightly affected.
Increase the electrical current to far greater power and control it,
and the invisible electrical wave may be thrown many miles. To send
a message across the ocean, the current used by the modern wireless
station is so powerful that it will pass through storm and fog,
even through mountains, without losing much of its force. When this
tremendous force is released by pressing the telegraph key, it leaps
from the aerial wires, or antennae, travels across the Atlantic and is
picked up by a corresponding aerial, attuned to receive the signal.
[Illustration: Pack and riding horses grouped together ready for
unloading the Marconi wireless set used in the cavalry.
Station set up and working.
WORKING THE WIRELESS IN THE ARMY.]
The aerial, or antennae, as it is called in a wireless work, is made up
of copper wires. On a ship these are strung between the masts, usually
consisting of two, four or six wires held apart by crosspieces. Two or
more wires lead down from this to the wireless cabin.
The coil or transformer is the apparatus which produces the spark that
forms the electrical waves. In small stations, the length and thickness
of the spark and the speed of vibration is regulated by a thumb screw.
Transformers are used when the power is taken from the alternating
current of an electric light circuit.
The gap, which the electrical current jumps when the telegraph key is
pressed down, is composed of two rods which slide together or apart to
vary the length of the spark.
The simplest type of sending station consists of the antenna, battery,
coil, wireless key and spark gap. If a change in wave length is desired
a transmitting tuning coil must be added.
The receiving apparatus contains a detector, which is chiefly two
mineral points lightly touching and connected with a sensitive head
telephone. The incoming signals are heard as long and short buzzing
sounds corresponding to the dots and dashes. The receiving tuning coil,
used to adjust wave lengths, is operated by simply moving sliding
contacts along a bar until the signals are more plainly heard. While
the large stations have more complicated apparatus, the principle
remains the same.
[Illustration: The masts for the cavalry wireless sets are so attached
that they can be loaded and unloaded with the utmost rapidity; a
complete station can be erected or dismantled in less than ten minutes.]
[Illustration: The gasoline engine which supplies the power for
operating a cavalry wireless station is fitted to the saddle frame and
is light enough to be carried by one horse.
THE WIRELESS IN THE ARMY]
How High Do Wireless Masts Have to be?
The towering masts of the Marconi Trans-Oceanic stations are often
supposed to rise to their great height, so that an antennae will be
raised above the obstructions between. If this were necessary, two
wireless stations separated by the Atlantic would have to have masts
one hundred and twenty-five miles high to rise above the curvature
of the earth. The path of the wireless waves, however, is not in a
straight line, but follows the curvature of the earth. Scientists
explain this by saying the rarefied air above the earth’s surface acts
as a shell enclosing the globe.
The speed of wireless messages is placed at 186,000 miles per second. A
wireless message will thus cross the Atlantic in about one-nineteenth
of a second--a period of time too small for the human mind to grasp.
In other words, the wireless flash crosses in a fraction of a second a
distance that the earth requires five hours to turn on its axis and the
fastest ships take nearly a week to cross.
The longest distance over which a wireless message can be sent is not
definitely known; the present record was made in September, 1910, by
Marconi from Clifden, Ireland, to Buenos Aires, Argentina, a distance
of 6700 miles.
[Illustration: THE WIRELESS PREVENTS ACCIDENTS AND SAVES MANY LIVES
This photograph makes us appreciate what a wonderful aid is wireless to
navigators. On Easter Sunday, 1914, the U. S. Revenue Cutter “Seneca,”
patrolling the North Atlantic, found these two gigantic icebergs in
the regular steamer lanes and sent out wireless warnings to all nearby
steamships.]
[Illustration: HOW THE WIRELESS IS INSTALLED ON FAST TRAINS
RAILROAD WIRELESS.--ANTENNA ON CARS.]
[Illustration: WIRELESS STATION ON TRAINS.]
[Illustration: WIRELESS STATION IN U. S. ARMY
City side of Scranton station, Lackawanna R.R., showing aerial of
wireless which communicates with trains.]
[Illustration:
Photo by Stefano
WIRELESS RECEIVING STATION IN U. S. ARMY.]
[Illustration: Guglielmo Marconi, Inventor of wireless telegraphy.]
The Man Who Invented Wireless Telegraphy.
Communication without wires for thousands of miles across oceans, from
continent to continent, is a far cry from sending a wireless impulse
the length of a kitchen table. That is the development of twenty years.
To properly trace the development of wireless telegraphy, however, it
is necessary to go back eighty-three years to when, in 1831, Michael
Faraday discovered electro-magnetic induction between two entirely
separate circuits. Steinheil, of Munich, too, in 1838, suggested
that the metallic portion of a grounded electrical circuit might be
dispensed with and a system of wireless telegraphy established. Then,
in 1859, Bowman Lindsay demonstrated to the British Association his
method of transmitting messages by means of magnetism through and
across the water without submerged wires. In 1867 James Clerk Maxwell
laid down the theory of electro-magnetism and predicted the existence
of the electric waves that are now used in wireless telegraphy.
Dolbear, of Tufts College, in 1836, patented a plan for establishing
wireless communication by means of two insulated elevated plates, but
there is no evidence that the method proposed by him effected the
transmission of signals between stations separated by any distance.
A year later Heinrich Rudolph Hertz discovered the progressive
propagation of electro-magnetic action through space and accomplished
the most valuable work in this period of speculation and experiment.
Just twenty years ago, at his father’s country home in Bologna,
Guglielmo Marconi, then a lad just out of his ’teens, read of the
experiments of Hertz and conceived the first wireless telegraph
apparatus. This was completed some months later and a message in the
Morse Code was transmitted a distance of three or four feet, the length
of the table on which the apparatus rested.
Satisfied that he had laid the foundation of an epoch-making discovery
young Marconi pursued his experiments and filed the first patent on the
subject on June 2, 1896. Further experiments were carried on in London
during that year and at the request of Sir William H. Preece, of the
British Post Office, official tests were made, first over a distance of
about 100 yards and later for one and three-quarter miles.
During the year following Mr. Marconi gave several demonstrations to
the officials of the various European governments and communication
was established up to 34 miles. In July of this year, 1897, the first
commercial wireless telegraph company was incorporated in England and
the first Marconi station was erected at the Needles, Isle of Wight.
On June 3, 1898, Lord Kelvin visited this station and sent the first
paid Marconigram. A month later the events of the Kingstown Regatta in
Dublin were reported by wireless telegraphy for a local newspaper from
the steamer “Flying Huntress.” In August of that year the royal yacht
“Osborn” was equipped with a wireless set, in order that Queen Victoria
might communicate with the Prince of Wales, who was at Ladywood Cottage
and suffering from the results of an accident to his knee. For sixteen
days, constant and uninterrupted communication was maintained. Then on
Christmas Eve was inaugurated the first lightship wireless service,
messages being sent from the East Goodwin lightship to the lighthouse
at South Foreland.
[Illustration: PREPARING TO SEND MESSAGES ACROSS THE OCEAN
This photograph shows how wireless messages are prepared for direct
transmission across the ocean. The dots and dashes of the telegraphic
code are punched on tapes by skilled operators, thus insuring accuracy
and a permanent record of each message. Five or six operators, and
sometimes more, are steadily preparing these tapes, which are pasted
together and run through a machine which operates the key at each
perforation. A speed of 100 words a minute is thus obtained.]
Three months later the first marine rescue was effected through this
installation. The steamship “R. F. Matthews” ran into the lightship
and lifeboats from the South Foreland station promptly responded to
the wireless appeal for aid. The most important wireless event abroad
during the year 1899 was the establishing of communication across the
English Channel, a distance of thirty miles.
The American public next learned something of Marconi’s invention, for
in September and October of that year wireless telegraphy was employed
in reporting the International yacht races between the “Shamrock” and
the “Columbia” for a New York newspaper. At the conclusions of the
races, the naval authorities requested a series of trials, during which
wireless messages were exchanged between the cruiser “New York” and
the battleship “Massachusetts” up to a distance of about 36 miles. On
leaving America, Marconi fitted the liner “St. Paul” with his apparatus
and when 36 miles from the Needles Station, secured wireless reports
of the war in South Africa. These were printed aboard the vessel in a
leaflet called “The Transatlantic Times,” the first of the chain of
wireless newspapers now published daily on practically all passenger
steamships. Six field wireless sets were dispatched to South Africa
about this time and were later of considerable service in the Boer War.
[Illustration: In the foreground of this picture is seen the automatic
transmitter with the message perforated tape running through. This is
one of the smaller wireless equipments; much larger ones are used at
the new Marconi stations.]
The year 1900 brought the first commercial wireless contracts. By
agreement with the Norddeutscher Lloyd, Marconi apparatus was installed
on a lightship, a lighthouse and aboard the liner “Kaiser Wilhelm der
Grosse.” On July 4th the British Admiralty entered into a contract
for the installation of Marconi apparatus on thirty-two warships and
shore stations and the erection of the high power station at Poldhu was
commenced.
~WORLD WIDE USE OF THE WIRELESS~
Work on similar station at Cape Cod was begun early in 1901 and on
August 12th the famous Nantucket Island and Nantucket lightship
stations opened to report incoming vessels by wireless. Heavy gales
in September and November wrecked the masts at both Poldhu and
Cape Cod stations and these were replaced by four wooden towers,
210 feet high. Important experimental work was then shifted to St.
John’s, Newfoundland, and on December 12th and 13th, signals were
received across the Atlantic from Poldhu. This to Marconi was a great
achievement and the forerunner of the present day trans-atlantic
service. But with the announcement that the long dreamt of feat had
been accomplished a flood of vituperation from scientific men was let
loose. It was nonsense; it was deliberate deception; the reading was
in error, were among the comments. Another prank of the “young man
with a box,” one scientist termed it. It is amusing now to recall this
extraordinary treatment, but it was hardly so amusing to the young
inventor, then in his twenty-seventh year.
But in spite of the skepticism, developments followed rapidly from then
on and in 1902, the year in which the American Marconi Company was
established, full recognition to wireless telegraphy was given by the
various governments.
The wonderful growth of the Marconi system within the last twelve years
is well known to all and does not require detailing. But in view of its
youth as an industry and its inauspicious beginning, a glimpse into
what the present day Marconi system comprises may be interesting.
More than 1800 ships are equipped with Marconi wireless and its shore
stations are landmarks in practically every country on the globe.
Press and commercial messages are transmitted daily from continent to
continent direct.
Shore to ship and ship to shore business each year runs into millions
of words.
Marconi wireless within seventeen years, has become an absolute
necessity in the maritime field, an invaluable aid in others. Regular
communication has been established with icebound settlements and desert
communities, and official running orders transmitted to moving railway
trains. Its service is dependable under all conditions and embraces
activities and locations inaccessible to any other telegraph system.
Continuous service is maintained and wireless messages for all parts of
the world at greatly reduced rates are received at any Western Union
Office.
The direction finder and wireless compass are recent Marconi inventions.
A wide variety of types of Marconi equipment are designed for the
merchant marine, warships, submarines, pleasure craft, motor cars
and railroad trains; also portable signal corps sets, apparatus for
aircraft, cavalry sets, knapsack sets and high-power installations for
trans-ocean communication.
How Does a Fly Walk Upside Down?
There is a little sucker on the end of each of the fly’s feet which
makes his foot stick to the ceiling or any other place he walks, and
which he can control at will. It is made very much like the sucker
you have seen with which a boy can pick up a flat stone--a circular
piece of rubber or leather with a string in the middle and more or
less bell shaped underneath. A boy can pick up a flat stone with this
kind of a sucker by pressing the rubber or leather part down flat on
the stone and then pulling gently on it by the string. When he does
this he simply expels the air which is between the leather part of
the sucker and the stone, which creates a vacuum and the pressure of
the air on the outside part of the leather enables him to pick it up.
The fly has little suckers like these on each of his feet, and they
act automatically when he puts his foot down. Of course the sticking
power of each foot is adjusted to the weight of the fly, just as the
sticking or lifting power of the boy’s sucker is regulated by the
weight of the stone or other object he tries to pick up. If the weight
of the object is sufficient to overcome the sticking power which the
vacuum creates, the stone cannot be lifted.
What Is Money?
It is quite difficult to give a broad definition of money that will be
understood by all, for in different ages and lands many things have
been used as money besides the coins and bills which we think of only
when we think at all what money is. Anything that passes freely from
hand to hand in a community in the payment of debts and for goods
purchased, accepted freely by the person who offers it without any
reference to the person who offers it, and which can be in turn used
by the person accepting it to give to some one else in payment of debt
or for the purchase of goods, is money. This is rather a long sentence
and perhaps difficult to understand, and so we will try to analyze
what this means. If some one offered you a pretty stone as money in
payment of a debt, it would be as good as any kind of money if you in
turn could pass it on to any other person to whom you owed a debt or in
payment of something you bought. The stone might appear to you to be
valuable but it would not be good money unless you could count on every
one else in the community accepting it at the same value. If everybody
accepts it at the same value, it is as good as any kind of money. So
that anything which is acceptable to the people in any community as a
unit of value to pay debts, is good money, provided everybody thinks so
and accepts it that way. In this case, then any kind of substance might
become money provided it was used and accepted by everyone.
Why Do We Need Money?
We need money for the sake of the convenience which it provides in
making the exchange of one kind of wealth for another and as a standard
of value. When a community has adopted something or anything which
is regarded by all of the people as a standard of value, all of the
difficulties of trading disappear.
Who Originated Money?
The earliest tribes of savages did not need money because no individual
in the tribe owned anything personally. All the property of the tribe
belonged to the tribe as a whole and not to any particular person.
Later on, when different groups of savages came into contact with each
other, there arose the custom of bartering or exchanging things which
one tribe possessed and which the other tribe wanted. In that way arose
the business of trading or of what we call doing business, and soon the
need of something by which to measure the values of different things
arose. Some of the old Australian tribes had a tough green stone which
was valuable for making hatchets. Members of another tribe would see
some of this stone and notice what good hatchets could be made from
it--better hatchets than they had been able to make. Naturally they
wanted it so much that it became very valuable in their eyes and so
they came wanting to buy green stones. But they had nothing like what
we could call money today. They had, however, a good deal of red ochre
in their lands which they used to paint their bodies. They got this
red ochre out of the ground on their own lands just as the other tribe
got green stones out of its ground, and those who owned the green
stones which were good for making hatchets, wanted some red ochre very
much, and so they traded green stones for red ochre. The green stones
then took on a value in themselves for making exchanges for various
commodities, and before long became a kind of money inside and outside
the community so that when they wanted to obtain anything, the price
was put by the merchant as so many green stones and he accepted these
in payment for goods given in exchange. He was willing to do this
because he knew he could use them in making trades for almost anything
he might want, provided he had enough of the green stones. So you see
these green stones of the Australian tribe became a rudimentary kind of
money, just because a desire had arisen to possess them; and the red
ochre was actual money in the same sense, for when this tribe found
that other tribes would value this red ochre, they began getting the
things they wanted and paying for them in red ochre. But the “unit of
value” had to be developed to make a currency that was elastic. It
required something that could be carried about easily--in fact it had
to be something small enough so a number of units of value could be
carried about without too much trouble. The Indians of British Columbia
solved this difficulty of making an elastic currency by adopting as a
unit of value a haiqua shell which they wore in strings as ornamental
borders of their dresses--and one string of these shells was worth
one beaver’s skin. These shells then were real money and one of the
earliest forms of it.
The skins of animals were long used by savage tribes as money. The
skins were valuable in trading and a man’s fortune was reckoned by the
number of skins he owned. As soon as the animals became domesticated,
however, the whole animal replaced the skin as the unit of value. This
change undoubtedly came because a whole animal is more valuable than
only its skin. The first skins obtainable however were worn by wild
animals--the kind that the people could not deliver to someone else
alive and whole. But when the animals became domesticated, which meant
that man tamed them and kept them where he could control them at will,
the skin and the wild animal ceased to be a unit of value because it
was an uncertain kind of money. Among domestic animals, oxen and sheep
were the earliest forms of money--an ox was considered worth ten sheep.
This idea of using cattle as money was used by many tribes in many
lands. We find traces of it in the laws of Iceland. The Latin word
pecunia (pecus) shows that the earliest Roman money was composed of
cattle. The English word fee indicates this also. The Irish law records
show the same evidence of the use of cattle as money and within recent
years the cattle still form the basis of the currency of the Zulus and
Kaffirs.
When slavery became prominent many lands adopted the slaves as the unit
of value. A man’s wealth was reckoned by the number of slaves he owned.
Then, when the practice of agriculture became more common, people
used the products of the soil as money--maize, olive oil, cocoanuts,
tea and corn--the latter is said to pass current as actual money in
certain parts of Norway now. They used these products of the soil for
money even in our own country. Our ancestors in Maryland and Virginia
before the Revolutionary War, and even after, used tobacco as money.
They passed laws making tobacco money and paid the salaries of the
government officials and collected all taxes in tobacco.
Other early forms of money were ornaments and these serve the purpose
of money among all uncivilized tribes. In India they used cowrie
shells--a small yellowish-white shell with a fine gloss. The Fiji
Islanders used whales’ teeth; some of the South Sea Island tribes used
red feathers; other nations used mineral products as money--such as
salt in Abyssinia and Mexico.
Up to this point we have talked about the things used as money from
the standpoint of primitive forms of money. Today the metals have
practically driven all these other crude forms of money out.
Metallic Forms of Money.
~WHY WE USE METALS FOR COINING~
The use of metals as money goes far back in the history of civilization
but it has never been possible to trace the historical order of the
adoption of the various metals for the purposes. Iron according to the
statement of Aristotle was at one time extensively used as money.
Copper, in conjunction with iron, was used in early times as money in
China; and until comparatively a short time ago was used for the coins
of smaller value in Japan. Iron spikes were used in Central Africa
and nails in Scotland; lead money is now used in Burmah. Copper has
long been used as money. The early coins of England were made of tin.
Finally, however, came silver and silver was the principal form of
money up to a few years ago. It was the basis of Greek coins introduced
at Rome in 269 B. C. Most of the money of Medieval times was composed
of silver.
The earliest traces of gold used as money is seen in pictures of
ancient Egyptians “weighing in scales heaps of gold and silver rings.”
Why Do We Use Gold and Silver as Money Principally?
There are a good many reasons why gold and silver have become almost
universal materials for use as money. Perhaps this will be better
understood if these reasons are set down in order.
1st. It is necessary that the material out of which money is made
should be valuable, but nothing was ever used as money that had not
first become desirable and, therefore, valuable as money. This is only
one of the incidental reasons for taking gold and silver for coining
money.
2nd. To serve its purpose best, money should be easy to carry
around--in other words, its value should be high in proportion to its
weight.
The absence of this quality made the early forms of money such as
skins, corn, tobacco, etc., undesirable. It was difficult to carry very
much money about. Imagine the skin of a sheep worth a dollar, say,
and having to carry ten of them down to pay the grocer. To a certain
extent this difficulty occurred with iron and copper money and in times
when they used live cattle it was a pretty expensive job to pay your
debts because, while the cattle could move, it was still expensive to
drive them from place to place. A man who accepted a thousand cattle
in payment had to go to some expense in getting them home. Then it was
expensive to have money when live cattle were used because the cattle,
of course, had to be fed and from that point of view the poor man who
had no money was better off than the rich man who had money. When
cattle were used as money it cost a lot to keep it. Our kind of money
doesn’t eat anything; in fact, if you put it in a savings bank, it will
earn interest money for you. But when cattle were used as money it cost
a great deal to keep them and so it was worse than not earning any
interest.
3rd. Another quality that money should possess is divisibility without
damage and also the quality of being united again. This quality is
possessed by the metals in every sense because they can be fused, while
skins and precious stones suffer in value greatly when they are divided.
4th. The material out of which money is made should be the same
throughout in quality and weight so that one unit of money should be
worth as much as any other unit. This could never be true of skins or
cattle as the difference in the size of skins is very great sometimes,
and a small skin from the same animal could not be worth as much as a
large one, or a skin of an animal of inferior quality so valuable as a
very fine one.
5th. Another quality which money should possess is durability. This
requirement made it necessary to use something else besides animals or
vegetable substances. Animals die and vegetables will not keep and so
lose their value. Even iron is apt to rust and through that process
lose more or less of its value.
6th. The materials out of which money is made should be easy to
distinguish and their value easy to determine. For this reason such
things as precious stones are not good to use as money because it
takes an expert to determine their value and even they are not always
certain to be correct.
7th. Then a very important quality that the material out of which money
is made is that its value should be steady. The value of cattle varies
very greatly and, in fact, most of the materials out of which the first
currencies were made were subject to quick change in value in a short
time. The value of gold and silver does not change excepting at long
intervals. Gold and silver are both durable and easily recognizable.
They can be melted, divided and united. The same is true of other
metallic substances, but iron as stated is subject to rust and its
value is low; lead is too soft. Tin will break, and both of them and
copper also are of low value. Gold and silver change only slowly in
value when the change at all; they do not lose any of their value by
age, rust or other cause; they are hard metals and do not, therefore,
wear. Their value in proportion to the bulk of the pieces used for
money is so large that the money made from them can be carried without
discomfort and it is almost impossible to imitate them.
Who Made the First Cent?
Vermont was the first state to issue copper cents. In June, 1785, she
granted the authority to Ruben Harmon, Jr., to make money for the state
for two years. In October of the same year, Connecticut granted the
right to coin 10,000 pounds in copper cents, known as the Connecticut
cent of 1785. Massachusetts, in 1786, established a mint and coined
$60,000 in cents and half cents. In the same year, New Jersey granted
the right to coin $10,000 at 15 coppers to the shilling. In 1781 the
Continental Congress directed Robert Morris to investigate the matter
of governmental coinage. He proposed a standard based on the Spanish
dollar, consisting of 100 units, each unit to be called a cent. His
plan was rejected. In 1784, Jefferson proposed to Congress, that the
smallest coin should be of copper, and that 200 of them should pass for
one dollar. The plan was adopted, but in 1786, 100 was substituted. In
1792 the coinage of copper cents, containing 264 grains, and half cents
in proportion, was authorized; their weight was subsequently reduced.
In 1853 the nickel cent was substituted and the half cent discontinued,
and in 1864 the bronze cent was introduced, weighing 48 grains and
consisting of 95 per cent. of copper, and the remainder of tin and zinc.
How Did the Name Uncle Sam Originate?
The name Uncle Sam is a jocular name long in use for the Government of
the United States.
Shortly after the war of 1812 was declared, Elbert Anderson of New
York State, who was a contractor for the army, went to Troy, New York,
to purchase a quantity of provisions. At that place the provisions
were inspected, the official inspectors being two brothers named
Wilson--Ebenezer and Samuel. The latter was very popular among the men
and was known as “Uncle Sam Wilson” and everybody called him that.
The boxes in which the provisions were packed were stamped with four
letters, E. A. for Elbert Anderson, and U. S. for United States. One of
the men engaged in making the inspection asked another of the workmen
who happened to be a jocular fellow, what the letters E. A. U. S. on
the boxes stood for. He said in reply that he did not know but thought
they probably meant Elbert Anderson and Uncle Sam Wilson, and that they
had left off the W which would stand for Wilson. The suggestion caught
on quickly and as such things often do, the joke spread rapidly so that
everybody soon thought of the name “Uncle Sam” whenever they saw the
letters U. S. on anything or in any place.
The suit of striped trousers and long tailed coat and beaver hat
in which Uncle Sam is now always represented in pictures, was the
inspiration of the famous cartoonist.
[Illustration: THE WORLD’S BREAD LOAVES
Egypt
2500 B.C.
Unleavened Bread
2000 B.C.
Pompeii
50 A.D.
Palestine
Modern American Loaf
England
England
France
Hungary
Spain
Switzerland
Bohemia
Holland
Italy
Austria
Germany
Balkan States]
[Illustration: HARVESTING WHEAT.]
The Story in a Loaf of Bread
Why is Bread so Important?
The history of bread as a food reads like a romance. It has played an
important part in the destinies of mankind and its struggles through
the ages to perfection. The progress of nations through their different
periods of development can be traced by the quality and quantity of
bread they have used.
No other food has taken such an important part in the civilization of
man.
To a large extent it has been the means of changing his habits from
those of a savage to those of a civilized being. It has supplied the
peaceful pursuits of agriculture and turned him from war and the chase.
It is an interesting fact that the civilized and the semi-civilized
people of the earth can be divided into two classes, based upon their
principal cereal foods: the rice eaters and the bread eaters.
Every one admits that rice eaters are less progressive, while bread
eaters have always been the leaders of civilization.
It is an interesting fact that just as Japan is changing from a
rice-eating nation to a bread-eating nation she is asserting her power.
Any one who stops to consider the history of nations will see that this
matter of what we eat is the one question of vital importance.
Bread is one of the earliest, the most generally used and one of the
most important foods used by man. Without bread the world would not
exist without great hardship. On bread alone a nation of people can
exist, and to sit down to a meal without it causes us to feel at once
that something is missing.
What Was the Origin and Meaning of Bread?
Bread is baked from many substances, although when we think of bread,
we usually think of wheat bread. It is sometimes made from roots,
fruits and the bark of trees, but generally only from grains such as
wheat, rye, corn, etc. The word bread comes from an old word _bray_,
meaning to pound. This came from the method used in preparing the food.
Food which was pounded was said to be brayed and later this spelling
was changed to bread. Properly speaking, however, these brayed or
ground materials are not really bread in our sense of using the term
until they are moistened with water, when it becomes dough. The word
_dough_ is an old one meaning to “moisten.” This dough was in olden
times immediately baked in hot ashes and a hard indigestible lump of
bread was the result. Accidentally it was discovered that if the dough
was left for a time before baking, allowing it to ferment, it would
when mixed with more dough, swell up and become porous. Thus we got our
word loaf from an old word _lifian_, which meant to raise up or to lift
up.
When Was Wheat First Used in Making Bread?
It is not clearly known when or by whom wheat was discovered, but it
seems to have been known from the earliest times. It is mentioned in
the Bible, can be traced to ancient Egypt and there are records showing
that the Chinese cultivated wheat as early as 2700 B.C. To-day it
supplies the principal article for making bread to all the civilized
nations of the world.
The origin of the wheat plant is said to have been a kind of grass
which is given a Latin name _Ægilops ovata_ by the botanists.
Will Wheat Grow Wild?
This is a question that has puzzled the world’s scientists for more
than two thousand years. From time to time it has been reported by
investigators in various parts of the world that here and there wheat
has been found growing wild and doing well, but every time a further
investigation is made, it develops that the wheat has been cultivated
by some one. There is as yet no evidence for believing that wheat will
grow in a wild state.
What is the Difference between Graham Flour and Whole Wheat?
Graham flour from which Graham bread is baked is made from unbolted
flour. The process of bolting flour, which is described in one of the
following pages, consists briefly in taking out of it all but the
inside of the grain of wheat. When this has been done, we have pure
white flour.
In making Graham flour every part of the grain of wheat is left in the
flour, and ground up finely. Many people think that Graham flour is
made from a special grain called Graham, but this is not true. It is
said that Graham bread is not so good for you because it contains the
outside covering of the wheat grain or bran which is composed of almost
pure silica, the same substance of which glass is made, and cannot
therefore be good for us.
Whole wheat flour is made from the whole grain of wheat from which the
outside covering or bran has been separated. It contains everything but
the bran and is therefore the most nutritious flour made.
The grain of wheat has several coverings of bran coats, the outer one
of which is the one composed of silica, and which is not valuable
as food. Underneath this husk--are found the inner bran coats,
which contain the gluten. Gluten is a dark substance containing the
flesh-forming or nitrogenous elements, which are valuable in muscle
building. The inside or heart of the grain of wheat consists of cells
filled with starch, a fine white mealy powder which has little value
as food, but is a great heat producer. Sometimes in making whole wheat
flour, the heart of the grain is also removed, making a pure gluten
flour. The name whole wheat for flour is not accurate, therefore, for
Graham flour is made of the whole wheat grain, while “whole wheat”
flour is made of only certain parts of the grain of wheat.
[Illustration: Wheat conditioners for tempering the wheat before being
ground by the corrugated roller mills.]
How is Flour Made?
In great factories the raw material is frequently taken in at one end
and comes out of the opposite end as a finished locomotive, a Pullman
palace car, or a pair of shoes. There is no such progression in making
flour. The wheat comes in at one place as a plain Spring or Winter
wheat and at another goes out as flour, but in the process parts of
it may go from top to bottom of the big mill 30 times. Instead of a
factory where everything moves along from hand to hand or machine to
machine, the flour mill is like a human body--a huge framework like the
bones, with thousands of carrying devices, “elevators,” “spouts” and
“conveyors,” like the veins and arteries of the blood-carrying system.
Stop up a vein of wheat, the mill becomes clogged, and finally must
shut down if it cannot be mechanically relieved. It is an intricate and
intensely interesting process, the result of year-to-year experience.
[Illustration: SEPARATING THE WHEAT FIBER AND GERMS
Purifier for separating the fiber, germ, and other impurities from the
semolina (grits) before it is finally crushed or ground into flour by
smooth roller mills.]
Scouring that Suggests a Dutch Kitchen.
From the storage bins the wheat is drawn off through conveyors to the
first of several cleaning processes, the “separators,” where the coarse
grain which naturally comes with the wheat, such as corn and oats, and
imperfect kernels of wheat, is taken out. After this general cleaning
the grain goes to the “scouring machine,” which is an interesting
device--a rapidly revolving cylinder with what are called “beaters”
attached. The grain is thrown against perforated iron screens. Any
clinging dirt is loosened, and a strong current of air passing through
the cylinder is constantly “calling for dust,” as the miller aptly
expresses it, and carries the impurities away as dust and dirt. Indeed,
the cleaning process seems to be a constant one from the time the
wheat enters the mill until the flour is made. Having been cleansed,
the wheat is now ready for the rolls except for a “tempering” process,
which is to prepare the grain, so that the outside of the wheat may be
taken off without injury to the inside or kernel.
Then as the grain passes to the rolls there begins a gradual reduction
of wheat to flour which is most intricate.
The first sets of rolls are corrugated and so adjusted as to “break”
each grain of wheat into 12 to 15 parts. The “breaking” process goes on
through five different sets of rolls.
[Illustration: GRINDING THE WHEAT FOR MAKING FLOUR
Corrugated roller mills for grinding the wheat after it has been
cleaned.]
[Illustration: Wooden spouts for conveying the different products, bran
and partly ground wheat, from one machine to another.]
[Illustration: THE FLOUR IS READY FOR BAKING
Gyrating sifter for separating the bran particles from the flour and
semolina.]
The Big Bolters with Silken Sieves.
Closely allied with the rolling process is the bolting process,
which, working hand in hand with it has made modern flour making so
perfect. The bolting process consists of a series of sieves--a sifting
of the broken grain so that it is finally, after repeated breaking
and sifting, a flour. The bolter machine contains a number of sieves
covered with silk bolting cloth with varying mesh or number of threads
to the square inch. This bolting machine, moving rapidly, makes from
8 to 10 different separations of the material. From rolls to bolters,
from bolters to purifiers, from purifiers to rolls, over and over, the
process continues, until five different grades of “middlings” have
been selected by the mechanical hands of the millers. The purifier is
still another step to the process. It is a machine having eight sieves
of different mesh. The “middlings” flow down over the different sieves
in a thin sheet, a current of air meantime drawing all impurities out.
With this purifying process completed, the material is ready for the
smooth rolls.
The Mill Tries to Catch Up with the Bins.
When the flour is made it is conveyed to large round bins--five sheets
of hard wood pressed together. These bins are being filled all the time
and being emptied all the time, the mill being about seven hours behind
the capacity of the bins, so that from start to finish the modern flour
mill is a tremendously busy place.
Underneath the bins and connecting with them are the flour
packers--automatic devices which pack a 3¹⁄₂-pound paper sack as
accurately as a 196-pound barrel. The filled packages are sent down
“chutes” to the shipping floor. There they go to wagons or through
other chutes to boats.
The Story in a Lead Pencil[5]
[5] Courtesy of The Scientific American.
Why Do They Call Them Lead-pencils?
~WHERE LEAD PENCILS COME FROM~
The lead-pencil so generally used today is not, as its name would
imply, made from lead, but from graphite. It derives its name from
the fact that prior to the time when pencils were made from graphite,
metallic lead was employed for the purpose. Graphite was first used
in pencils after the discovery in 1565 of the famous Cumberland mine
in England. This graphite was of remarkable purity and could be used
without further treatment by cutting it into thin slabs and encasing
them in wood.
Who Made the First Lead-pencils in America?
For two centuries England enjoyed practically a monopoly of the
lead-pencil industry. In the eighteenth century, however, the
lead-pencil industry had found its way into Germany. In 1761, Caspar
Faber, in the village of Stein, near the ancient city of Nuremberg,
Bavaria, started in a modest way the manufacture of lead-pencils, and
Nuremberg became and remained the center of the lead-pencil industry
for more than a century. For five generations Faber’s descendants made
lead-pencils. Up to the present day they have continued to devote
their interest and energy to the development and perfection of pencil
making. Eberhard Faber, a great-grandson of Caspar Faber, immigrated
to this country, and, in 1849, established himself in New York City.
In 1861, when the war tariff first went into effect, he erected his
own pencil factory in New York City, and thus became the pioneer of
the lead-pencil industry in this country. Since then four other firms
have established pencil factories here. Wages, as compared to those
paid in Germany, were very high, and Eberhard Faber realized the
necessity of creating labor-saving machinery to overcome this handicap.
Many automatic machines were invented which greatly simplified the
methods of pencil making and improved the product. To-day American
manufacturers supply nine-tenths of the home demand and have largely
entered into the competition of the world’s markets.
What Are Lead-pencils Made of?
The principal raw materials that enter into the making of a
lead-pencil are graphite, clay, cedar and rubber. Although graphite
occurs in comparatively abundant quantities in many localities, it is
rarely of sufficient purity to be available for pencil making. Oxides
of iron, silicates and other impurities are found in the ore, all of
which must be carefully separated to insure a smooth, serviceable
material. The graphites found in Eastern Siberia, Mexico, Bohemia and
Ceylon are principally used by manufacturers.
Pictures by courtesy Joseph Dixon Crucible Co.
[Illustration: FIG. 1.
FIG. 2.
FIG. 3.
Fig. 1 shows the shape in which the cedar slats arrive at the factory.
These slats after grading are boiled in steam to remove what remaining
sap there may be in the wood. The slats are then dried in steam-drying
rooms. Then the next step is grooving and gives the results shown by
Fig. 2. Now the wood is ready to receive the “leads” (which you will
remember are a mixture of graphite and clay), which are placed between
two slats sandwich fashion, glued, put in forms that hold them over
night under a thousand pounds pressure. Fig. 3 shows the leads laid in
one of the grooved slats.]
How Are Lead-pencils Made?
The graphite, as it comes from the mines, is broken into small pieces,
the impure particles being separated by hand. It is then finely
divided in large pulverizers and placed in tubs of water, so that the
lighter particles of graphite float off from the heavier particles of
impurities. This separating, in the cheaper grades, is also done by
means of centrifugal machines, but the results are not as satisfactory.
After separation, the graphite is filtered through filter-presses.
What Makes Some Pencils Hard and Others Soft?
The clay, after having been subjected to a similar process, is placed
in mixers with the graphite, in proportions dependent upon the grade
of hardness that is desired. A greater proportion of clay produces a
greater degree of hardness; a lesser proportion increases the softness.
[Illustration: FIG. 4.
FIG. 5.
FIG. 6.
Fig. 4 shows a prospective view of the block as it appears when taken
out of the form; the leads can be seen in the end. These blocks are fed
to machines which cut out the pencils in one operation. An idea of this
operation is given by Fig. 5, which shows a block half cut through. The
pencils come out quite smooth, but are sand-papered to a finer finish
before receiving the finishing coats. The finer grades of pencils are
given from seven to nine coats of varnish before being passed along for
the next process. Fig. 6 shows a pencil after it has been machined and
before it has been varnished and stamped.]
Furthermore, the requisite degree of hardness is obtained by the
subsequent operation, viz., the compressing of the lead and shaping it
into form ready to be glued into the wood casings. A highly compressed
lead will produce a pencil of greater wearing qualities, an important
feature in a high-grade pencil. Hydraulic presses are used for this
purpose; and the mixture of clay and graphite, which is still in a
plastic condition and has been formed into loaves, is placed into these
presses. The presses are provided with a die conforming to the caliber
of the lead desired, through which die the material is forced. The die
is usually cut from a sapphire or emerald or other very hard mineral
substance, so that it will not wear away too quickly from the friction
of the lead. The lead leaves the press in one continuous string, which
is cut into the lengths required (usually seven inches for the ordinary
size of pencil), is placed in crucibles, and fired in muffle furnaces.
The lead is now ready for use, and receives only a wooden case to
convert it into a pencil.
Where Does the Wooden Part of a Lead-pencil Come from?
The wood used in pencil making must be close and straight grained,
soft, so that it can readily be whittled, and capable of taking a good
polish. No better wood has been found than the red cedar, a native of
the United States, a durable, compact and fragrant wood to-day almost
exclusively used by pencil makers the world over. The best quality is
obtained from the Southern States, Florida and Alabama in particular.
The wood is cut into slats about 7 inches long, 2¹⁄₂ inches wide, and
¹⁄₄ inch thick. It is then thoroughly dried in kilns to separate the
excess of moisture and resin and to prevent subsequent warping. After
this the slats are passed through automatic grooving machines, each
slat receiving six semi-circular grooves, into which the leads are
placed, while a second slab with similar grooves is brushed with glue
and covered over the slat containing the leads. This is passed through
a molding-machine, which turns out pencils shaped in the form desired,
round, hexagon, etc. The pencils are now passed through sanding
machines, to provide them with a smooth surface.
How is the Color Put on the Outside of the Pencil?
After sand-papering, which is a necessary preliminary to the coloring
process, when fine finishes are desired, the pencils are varnished by
one of several methods. That most commonly employed is the mechanical
method by which the pencils are fed from hoppers one at a time through
small apertures just large enough to admit the pencil. The varnish is
applied to the pencil automatically while passing through, and the
pencils are then deposited on a long belt or drying pan. They are
carried slowly a distance of about twenty feet, the varnish deposited
on the pencils meanwhile drying, and are emptied into a receptacle.
When sufficient pencils have accumulated, they are taken back to the
hopper of the machine and the operation repeated. This is done as often
as is necessary to produce the desired finish. The better grades are
passed through ten times or more. Another method is that of dipping
in pans of varnish, the pencils being suspended by their ends from
frames, immersed their entire length and withdrawn very slowly by
machine. A smooth enameled effect is the result. The finest grades of
pencils are polished by hand. This work requires considerable deftness;
months of practice are necessary to develop a skilled workman. After
being varnished, the pencils are passed through machines by which the
accumulation of varnish is sand-papered from their ends. The ends
are then trimmed by very sharp knives to give them a clean, finished
appearance.
Stamping is the next operation. The gold or silver leaf is cut into
narrow strips and laid on the pencil, whereupon the pencil is placed in
a stamping press, and the heated steel die brought in contact with the
leaf, causing the latter to adhere to the pencil where the letters of
the die touch. The surplus leaf is removed, and, after a final cleaning
the pencil is ready to be boxed, unless it is to be further embellished
by the addition of a metal tip and rubber, or other attachment.
How is the Eraser Put On a Pencil?
In this country about nine-tenths of the pencils are provided with
rubber erasers. These are either glued into the wood with the lead, or
the pencils are provided with small metal ferrules threaded on one end,
into which the rubber eraser-plugs are inserted. These ferrules are
made from sheet brass, which is cupped by means of power presses, drawn
through subsequent operations into tubes of four- or five-inch lengths,
cut to the required size, threaded and nickel-plated.
[Illustration:
Courtesy of Doubleday, Page & Co.
A SOUTHERN COTTON FIELD]
The Story in a Bale of Cotton
Where Does Cotton Come From?
We get cotton from a plant which grows best in the warm climate of our
Southern States. Cotton has been known to the people of the world for
a long time. Before the birth of Christ people knew about cotton. They
thought it was wool which grew on a tree instead of a sheep’s back.
No other plant is of such value to man as cotton. We should learn
something about a plant that is used by man in so many ways as cotton.
The cotton plant of our Southern States is a small shrub-like annual
about four feet high. The flowers of the cotton plant are white at
first but change to cream color and then are tinged with red. This
change takes place over a period of four days when the petals drop off
and leave what is called a “boll” in the calyx of the flower. This
boll, which is to contain the cotton, is really the seed container of
the cotton plant and keeps on growing larger until it is about as big
as a hen’s egg. When it is fully grown or ripe the boll cracks and the
seeds and fibrous lint burst forth. The bolls are then gathered and
taken to a cotton gin, where the seeds are separated from the lint and
the lint prepared for weaving.
The boll is divided into from three to five sections. Each section
contains a quantity of lint and seeds. When the boll is fully grown
the covering of each of the sections cracks and opens up, revealing
the contents. It is just like opening the door of each section and
having the contents burst out. When these bolls burst open, there is no
more beautiful sight in the world than to look out over a cotton field
and see the colored people--the “cotton pickers”--busy at their work
picking off the bolls.
When the crop is gathered and ginned, the lint is packed into bales and
taken to the cotton mill, where it is made into cloth. One of the most
interesting industrial processes in the world is to see the bale of
cotton go into a cotton mill and come out a piece of cotton goods.
[Illustration: THE COTTON ARRIVES AT THE MILL
BALES OF COTTON AT COTTON MILL]
[Illustration: OPENING MACHINES.
The bales are opened, and the cotton is thrown into the large hoppers
at the front of these machines, which open and loosen the fibers,
work out lumps and remove the grosser impurities, such as dirt, leaf,
seed and trash. A strong air draft carries off the dust and foreign
particles, and lifts the cotton through trunks to the floor above.]
[Illustration: LAPPER MACHINES.
In these machines, known as Breaker and Finisher Lappers, more of the
trash and impurities is beaten out of the cotton, and the lint is
carried forward and wound into rolls of cotton batting, known as laps.
Several of these are doubled and drawn into one so as to get the weight
of each yard as uniform as possible.]
[Illustration: FIRST STEPS IN MAKING COTTON CLOTH
CARD ROOM.
In these machines, known as Revolving Flat Top Cards, the cotton passes
over revolving cylinders clothed with wire teeth, and the fibers are
combed out and laid parallel with each other. They are delivered at the
front of the machine as a filmy web, which is gathered together and
formed into a soft downy ribbon or rope, known as card sliver. This is
automatically coiled and delivered into cans.]
[Illustration: DRAWING FRAMES.
To insure uniformity in weight, so that the yarn when spun shall run
even, the card slivers are doubled and drawn out, redoubled and again
drawn out, somewhat in the manner of a candy maker pulling taffy, only
here the process is continuous. Six strands of the card sliver are fed
in together at the back of the drawing frames, pulled out and delivered
as one; and the process repeated. This produces a sliver more uniform
in weight, and in which the fibres are more parallel.]
[Illustration: SLUBBERS.
The sliver from the drawing frames is taken to machines called
slubbers, where again the fibers are drawn out, and the strand of
cotton, now much finer and known as slubber roving, is given a bit of
twist to hold it together, and is wound on large bobbins.]
[Illustration: PUTTING THE COTTON FIBER ON BOBBINS
SPEEDERS.
The large bobbins of roving from the slubbers are taken to other
machines known as Speeders, and are unwound through the machine, again
drawn out finer and finer, and rewound on smaller bobbins. The strand
of cotton known as speeder roving is now ready to be taken to the
spinning room for the final draft and twist necessary to turn it into
yarn.]
[Illustration: SPINNING FRAMES.
The roving from the speeders is placed on the Spinning Frames, and now
undergoes its final draft as it passes through the spinning rolls. The
attenuated fibres are then twisted firmly together by the action of the
spindles, which turn at a speed of about 10,000 revolutions per minute.
The yarn thus formed is wound on bobbins and is ready to be dyed and
weaved.]
[Illustration: THE COTTON IS READY FOR DYEING
SPOOLERS.
Two kinds of yarn are delivered at the spinning frames, known as warp
and filling, which make respectively the lengthwise and crosswise
threads of the cloth. The filling is in its completed form ready for
the loom; the warp must first be gotten into shape for dyeing and then
arranged in parallel rows or sheets of thread for weaving. The first of
these processes is spooling, and consists simply in unwinding the yarn
from the small bobbins on which it is spun, and rewinding it on large
spools.]
[Illustration: WARPERS.
The spools of warp yarn are placed in large wooden racks or creels from
which they can conveniently unwind. The separate threads are drawn
through little wires in the warpers, and are gathered into a bunch or
rope of threads, which is wound in a large cylindrical ball known as a
warp. If any thread breaks while passing through the warper, the little
wire drops and stops the machine. In this way full count of threads and
uniform weight of the goods is insured.]
[Illustration: DYE-HOUSE.
Here the warps, after being boiled and softened to enable the dye to
penetrate, are passed through the indigo vats. Several runs are made to
get the beautiful depth of color. This Dye-house is equipped with one
hundred indigo vats, and is one of the best-lighted and cleanest-kept
dye-houses in the world.]
[Illustration: WHERE THE COTTON IS WOVEN INTO CLOTH
BEAMING FRAMES.
After being dyed, the warps are washed and then passed through drying
machinery, from which they are delivered in coils. These are brought
to the beaming frames, where they are again spread out into sheets of
parallel threads, and passed through the teeth of a steel comb, which
separates the threads and prevents tangling, and in this form they are
wound on huge iron spools known as slasher beams.]
[Illustration: SLASHERS.
From the beaming frames the warps are taken to machines known as
Slashers, where they are sized or stiffened to enable them to stand the
chafing at the looms incidental to the process of weaving. The slasher
beams are placed in an iron frame at the back of the slashers and
unwound together through the machine. With them some additional threads
of white yarn are unwound at either side to form the selvage of the
cloth.]
[Illustration: WEAVE ROOM.
The sheet of warp threads unwinds from the loom beam, receives the
filling threads and is wound into a roll of cloth at the front of the
loom. This weave room contains 2000 looms. It is 904 feet long by 180
feet wide (about four acres) and is the largest single weave room in
the world. Overhead is the roof, which forms one vast sky-light, being
of what is known as saw-tooth construction. The vertical sides of the
teeth all face due north and are formed of ribbed glass, which affords
the most perfect light to every section of the room.]
[Illustration: THE COTTON CLOTH FINISHED
INSPECTING TABLES.
Before going to the baling presses every yard of cotton cloth passes
under the vigilant eyes of the cloth inspectors, who mark as seconds
and lay aside all pieces containing imperfections. This inspection
is not a mere formality, but is conducted most carefully, and this
department is specially located to get the best and most perfect light.]
[Illustration: BALING PRESSES.
The bolts of finished cloth are now placed in presses and made into
bales of finished cloth and are ready for the market.]
[Illustration: Shipping platform of the White Oak Mills, Greensboro, N.
C., showing how the bales of finished cloth are handled in shipping.]
Pictures herewith by courtesy of White Oak Mills.
Who Discovered Cotton?
Just who discovered cotton is not known. The early records are so
incomplete that no individual can be credited with the discovery of
the value of this wonderful plant. Long before Cæsar’s time, among the
Hindoos they had a law that if you stole a piece of cotton you were
fined three times its value. Most of the early nations were familiar
with cotton--the early Egyptians, Chinese and other ancient people used
it and valued it.
What Nation Produces the Most Cotton?
The United States is the leader in the production of cotton, as in many
other important world products. We produce more than seventy-five per
cent of all the cotton grown in the world. The remainder is practically
all grown by East India, Egypt and Brazil.
What is Cotton Used For?
The cotton plant is one of the wonder plants of the world, when you
stop to think how well we could get along without wool or silk or other
fabrics if we had to.
Little would be lost to the world so far as actual comfort is concerned
if all of the other fabric-making materials were lost. We would sleep,
as we often do now, in beds the coverings of which were pure cotton,
in a room in which the rugs were woven from cotton, the sun kept out
of the room by cotton window shades. We could still have plenty of
good soap to wash our bodies and clothing, for much of our soap to-day
is made from cotton-seed oil; then we could use a cotton towel to dry
ourselves; and put on a complete outfit of clothing made entirely of
cotton. White cotton table cloths and napkins are not so fine as linen;
they are good enough for anyone. Your breakfast rolls will taste quite
as well if baked with cottolene instead of lard; the meat for your
dinner would be fed and fattened on cotton-seed meal and hulls as they
are now; you would have butter made from cotton-seed that compares
favorably with the butter you now have on the table; the tobacco in
your cigar would continue to be grown under cotton cloth and packed in
cotton bags; armies would still sleep under cotton tents and could use
gun-cotton to destroy the enemy.
What Are the Principal Cotton Cloths?
There are a great many different names given to cotton cloths, but
they may in general be divided into five classes--plain goods, twills,
sateen, fancy cloth and jacquard fabrics. The cotton cloth in each of
these classes varies and goes by different names. For instance, in
Plain Goods, the different kinds are lawn, nainsook, sheeting, mull,
print cloth, madras. The difference lies in the number of threads in
one inch of width, the fineness and the weave. The Twills have lines
running diagonally and are used for linings mostly. The difference
is in the weaving. Denim, largely used for overalls, belongs to the
class of Twills. Sateen is used for dress linings, dresses and waists.
Then there is the class of Fancy Cloths which is another kind of weave
used largely in children’s clothes, shirt waists, etc., and under
the name Scrim is fine for draperies and towelling. The other class,
Jacquard Fabrics, represents the most complicated form of weaving and
used largely under special individual names or brands for dress goods,
novelties, etc.
How Much Cotton Cloth Will a Pound of Cotton Make?
When the cotton is spun into yarn it is no longer sold by the bale, but
by the pound. It is impossible to make an exact statement of the amount
of cotton cloth one pound of cotton yarn will make, because of the
difference in weaving. It has, however, been figured out that a pound
of cotton yarn should make
3¹⁄₂ yards of sheeting, or
3³⁄₄ yards of muslin, or
9¹⁄₂ yards of lawn, or
7¹⁄₂ yards of calico, or
5¹⁄₂ yards of gingham, or
57 spools of thread.
[Illustration:
Picture by courtesy Browne & Howell Co.
CHRISTOFORI PIANO FROM THE METROPOLITAN MUSEUM OF ART, NEW YORK CITY.]
The Story in a Piano
What is Music?
Music is one kind of sound. All sounds, whether musical or not, are the
result of sound waves in the air. They travel almost exactly like the
waves of the water. They go in circles in all directions at the same
speed and will go on forever unless they meet something that has the
ability to stop them. If you drop a pebble into the exact center of a
basin of water, you will see the ring of waves produced start from the
point where the pebble entered the water and travel to the sides of the
vessel, which stop them. Also the pebble as it falls into the water
will make ring after ring of waves.
When you shout or ring or strike one of the keys of the piano you start
a sound wave or a series of them, which you can hear as soon as the
sound wave strikes your ear. When the series of waves is regular the
sound produced is a musical sound, and when the sound waves are not
regular in length we call it some other kind of a sound.
Acting on the knowledge so learned, man has devised numerous
instruments with which he can produce musical sounds, such as the
piano, phonograph, and many others.
Who Made the First Piano?
The first real piano was made by Bartolomeo Christofori, an Italian.
He invented the little hammers by the aid of which the strings are
struck, giving a clear tone instead of the scratching sound which
all the previous instruments produced. It took two thousand years to
discover the value of the little hammers in making clearer notes. His
first piano was made in 1709. The word by which we call the instrument
pianoforte has, however, been traced back as far as 1598, when it is
said to have been originated by an Italian named Paliarino. The first
piano made in America was produced by John Behnud, in Philadelphia, in
1775.
How Was the Piano Discovered?
~THE DISCOVERY OF STRINGED MUSICAL INSTRUMENTS~
The piano is a stringed musical instrument. The name pianoforte comes
from two Italian words meaning _soft_ and _loud_, and is accurately
descriptive of the piano because the notes can at will be made soft or
loud. The piano is a development of the simplest form of making regular
sound vibrations by snapping or hammering a string of some kind which
is stretched tight and fastened at both ends. We must go far back into
history to find the earliest traces of stringed instruments, and even
then we do not know where and when they originated, for there seem to
be no records which help us to trace their origin. We know that the
Egyptians as far back as 525 B.C. had stringed instruments, but we only
know they had them--not where they got them or who made them. There
is a legend that the Roman god Mercury, while walking along the Nile
after the river had overflowed its banks and the land had again become
dry, stubbed his toe on the shell of a dead tortoise. He picked it up
to cast it aside and accidentally touched some strings of sinew with
his finger. These strings were only what remained of the once live
tortoise. At the same time Mercury heard a musical note and, after
vainly trying to find a cause for the musical sound, twanged the string
again and discovered the music in tightly-stretched strings. He set
about making an instrument, using the tortoise shell for the sound box
and stretching a number of strings of sinew across it. This is only a
legend, of course, but if we examine the early musical instruments of
the Greeks, which was the lyre, we always find the representation of a
tortoise upon it.
Other nations, such as the early Chinese, the Persians, the Hindus and
the Hebrews, had stringed instruments much resembling the lyre. In the
tombs of the great rulers of Egypt are found representations of harps,
and one harp which had been buried in one of the tombs for more than
3000 years was actually found to be in good condition.
[Illustration: Picture by courtesy Browne & Howell Co.
DULCIMER.]
Wherever we search among the records of early nations we find evidence
that they were familiar with the music obtainable from playing upon
stringed instruments, but we have never been able to discover what
people or what persons first learned that music could be produced with
such instruments.
~THE FIRST STRINGED MUSICAL INSTRUMENT~
The harp was probably the first practical stringed instrument. Its
music was produced by picking the strings with the fingers or with a
piece of bone or metal.
The next step was the psaltery, which was produced in the Middle Ages.
It was a box with strings stretched across it and represented the first
crude attempt at using a sounding board. A larger instrument which came
about the same time and was very like the psaltery, was the dulcimer.
Both were played by picking the strings with the finger or a small
piece of bone or other substance.
Then came the keyboard, first used on stringed instruments in what
is called the _clavicytherium_. This consisted of a box with cat-gut
strings ranged in a semitriangle. On the end of each key was a quill,
which picked the string when the key was operated.
After this came the clavichord. It was built like a small square piano
without legs. The strings were made of brass and on the end of each key
was a wedge-shaped piece of brass which picked the strings. The elder
Bach composed his music on the clavichord, his favorite instrument, and
that is why the music written by Bach is full of soft and melancholy
notes. The clavichord produced only such notes.
The next steps brought the virginal, spinet and harpsichord. The
strings on all three were of brass with quills at the key ends for
picking the strings. The virginal and spinet were very much alike. The
harpsichord was larger and sometimes was made with two keyboards. These
instruments had notes covering four octaves only.
[Illustration: Picture by courtesy Browne & Howell Co.
CLAVICHORD.]
The arrangement of the strings in the harpsichord provided one step
nearer to our piano. It had five octaves of notes and there were at
least two strings to each note instead of only one, as in previous
instruments.
[Illustration: Picture by courtesy Browne & Howell Co.
SPINET.]
Why Do We Have Only Seven Octaves On a Piano? Why Not Twelve or More
Octaves?
Ordinarily the longest key-board of the piano has seven octaves and
three notes in addition, or 52 notes, not counting the sharps and
flats. An octave you, of course, know consists of the seven notes C D
E F G A B. Every eighth note is a repetition of the one seven notes
below or above. The reason that there are no more notes or octaves on
the piano is that if we extended the key-board either way one or two
octaves more, we should not be able to hear the notes struck on the
keys. There would be sound produced, or course, but the vibrations
would be too fine for the human ear to hear. It is said that the range
of the human ear does not go beyond somewhere between eleven and twelve
octaves.
[Illustration: Picture by courtesy Browne & Howell Co.
UPRIGHT HARPSICHORD.
(From the Metropolitan Museum of Art, New York City.)]
[Illustration:
Picture by courtesy Browne & Howell Co.
QUEEN ELIZABETH’S VIRGINAL.]
[Illustration: HOW THE MUSIC GETS INTO THE PIANO
Photo by Kohler & Campbell Piano Co.
PUTTING ON THE SOUNDING BOARD.
The first operation in producing the piano is to make a wooden frame
or back on which is attached first the sounding board, then the iron,
harp-shaped frame to which the strings are fastened.
The tones of the piano are produced by felt-covered hammers striking
the strings. The sounding board, which is made of wood, magnifies the
tones.
This picture shows the mechanics glueing the sounding board to the
back.]
[Illustration:
Photo by Kohler & Campbell Piano Co.
FASTENING THE STRINGS.
The strings are hitched on to pins in the iron frame at its lower end
and fastened at the upper end by a metal pin or peg driven into the
back. The peg is square on top, so that it can be turned with a tuning
hammer or wrench in order to tighten or slacken the strings, which is
the operation of tuning the piano.]
[Illustration: THE LITTLE HAMMERS WHICH STRIKE THE PIANO STRINGS
Photo by Kohler & Campbell Piano Co.
BUILDING THE CASE AROUND THE SOUNDING BOARD.
As soon as the sounding board with its iron frame and strings is
complete, the outside case is built up around it, the front being left
open to receive the action and key-board.]
[Illustration:
Photo by Kohler & Campbell Piano Co.
ATTACHING THE LITTLE HAMMERS THAT STRIKE THE STRINGS.
In this picture the workmen are placing the action and keys, to which
are attached the little wooden felt-covered hammers, which will strike
the strings and produce the tones. It took a great many years for our
musical instrument makers to hit upon the idea of using these little
hammers, and thus make the piano a perfect instrument.]
[Illustration: REGULATING THE ACTION OF THE PIANO
Photo by Kohler & Campbell Piano Co.
REGULATING THE ACTION AND KEYBOARD.
This picture shows the piano partly assembled and the workmen adjusting
each little black and white key to the proper touch.]
[Illustration:
Photo by Kohler & Campbell Piano Co.
TUNING, POLISHING AND FINISHING.
The piano is now complete except for polishing and tuning. The tuning
is left to the last. The tuner must have a good ear for music. With
his key he tightens or loosens each of the pegs to which the wires are
attached until it is perfectly in tune and all in harmony. The piano is
now ready to play upon.]
How Sounds Are Produced.
If you look closely at a tuning fork, or a piano string, while it
is sounding, you can see that it is swinging rapidly to and fro, or
vibrating. Touch it with your finger and thus stop its vibration and it
no longer produces sound. The only difference that you can discover in
the fork or string when sounding and when silent is that when you stop
the motion it is silent and when it vibrates it makes a sound. From
this we learn that the sounds are due to the vibrations of sounding
bodies. This has been proven by the examination of so many sounding
bodies that we believe that all sounds are produced by vibrations.
The question that next presents itself is, how the vibrations affect
our ears, so as to produce the sensation of hearing. This may be made
clear by a very simple, but striking, experiment. If a bell which has
been arranged to be rung by clock-work is suspended under the receiver
of an air pump, and the air pumped out, the sound of the bell will grow
faint as the quantity of air in the receiver decreases, and finally
will stop completely. By looking through the glass of the receiver,
however, the bell may be seen ringing as vigorously as at first. We
learn thus that the air around a sounding body plays an important part
in the transmission of the vibrations to our ears. The way in which
the air acts in transmitting the vibrations is as follows. At each
vibration of the sounding body, it compresses, to a certain degree,
a layer of air in front of it. This layer, however, does not remain
compressed, for air is very elastic, and the compressed air soon
expands, and in doing so compresses a layer of air just beyond it. This
layer expands in its turn, and compresses another layer still further
from the body. In this way waves of compression are sent through the
air, at each vibration, in all directions from the vibrating body.
It must not be thought that particles of air travel all the way from
the vibrating body to the ear when a sound is heard. Each particle of
air travels a very short distance, never any further than the vibrating
body moves in making a vibration, and the movement of the air particles
is a vibratory one, like that of the sounding body. But the particles
of air near the sounding body communicate their vibrations to other
particles, further from that body, and these, in turn, to others still
further away, so, while the particles of air themselves move very short
distances, the waves produced by their vibrations may be made to travel
a considerable distance.
The size of a sound wave ordinarily is very small, but sound waves are
sometimes made of such size and strength as to strike our ears with
a force sufficient to rupture the ear drum. Such large and forceful
waves come during explosions, such as the discharges of cannon or the
explosions of large quantities of gunpowder under any conditions.
What Is Sound?
From what has already been said, you will probably answer that sounds
are waves in the air, which produce the sensation of hearing. This
is correct, but sound is not limited to vibrations of the air. Other
elastic substances can be made to vibrate in the same way, and the
waves so produced when conveyed to our ears, produce the sensation of
hearing. If you put your ear under water and then strike two stones
together in the water you will hear a sound as readily as you would in
air. Sound waves may be transmitted by solid bodies also, and some of
these are better for this purpose than air or liquids. Perhaps you have
tried the experiment of placing your ear against one of the steel rails
on a railroad track to listen for the coming of a distant train. If you
have tried this, you know that a sound that is too faint, or is made
too far away, to be heard through the air, can easily be heard through
the rail.
In view of the fact that other substances than air can be thrown into
waves that will affect the sense of hearing, we may define sound as
vibrations in any elastic object, that produces the sensation of
hearing.
The definition is sometimes called the physical definition of sound,
in contradistinction to the physiological definition of sound which
is given as the sensation produced when vibrations in elastic
substances are conveyed to our ears. You will see then that sound when
referring to the physical definition is what makes sound known in the
physiological definition. The term sound alone, without qualifications,
may have either meaning, and therefore statements concerning sound may
be misleading, unless we are exact in explaining the sense in which the
word is used.
How Fast Does Sound Travel?
When a sound is made close to us, it reaches our ears so quickly that
it seems as though it took no time to travel; but when a gun is fired
by a person at a distance, you will notice that after you see the flash
of the gun, a little time elapses before the sound reaches your ear. It
takes a little time for the light from the flash to get to your eyes,
but a very short time, which you cannot appreciate. Sound travels much
more slowly and the time it takes to travel a few hundred yards is
noticeable. Accurate measurements of the speed of sound have been made,
and it has been found that sound usually travels in air at a speed of
about eleven hundred feet a second. The speed is not always the same,
however, for a number of circumstances may cause it to vary. In air
which is heated, the speed at which sound travels in it is increased
because hot air expands. At the freezing point, sound travels through
the air at the rate of 1,091 feet a second, and for every increase
in temperature of one degree of heat, the speed is increased about
thirteen inches a second. Accordingly at 68° F. the speed would be
approximately 1,130 feet a second. Sounds also travel faster in moist
air than in dry.
In other gases the speed of sound transmission may be greater or less
than in air. For example, in hydrogen gas, which is much lighter than
air, sound travels nearly four times as fast as it does in air. On the
other hand, in carbonic acid gas, which is heavier than air, sound is
transmitted more slowly.
In liquids, which are always heavier than air, you would naturally
think that sound would travel more slowly than in air, but this is not
true. Liquids are less compressible than gases and this causes the
speed with which sound is transmitted in them to be increased. In water
sound travels about four times as fast as in air.
What Are the Properties of Sound?
Sounds differ from each other by the extent to which they possess three
qualities, namely; intensity, pitch and quality.
The intensity of any sound that we hear depends upon the size of
the waves that reach our ears. The size of a sound wave gradually
decreases, as the wave travels from its starting point, consequently
the intensity of a sound depends upon the distance from the point
at which the sound was produced. We know this from experience and
if we think of the matter for a moment we will see why it is so. At
the start of a sound wave, only a small quantity of air is affected,
but for every inch it travels the quantity of air to which the wave
is conveyed becomes larger, and the intensity of the waves must grow
correspondingly smaller, just as when a pebble is dropped into water,
the ripples produced by it are highest at the point where the pebble
struck the water, and grows lower and lower as their circle widens.
It has been found possible to measure the intensity of a sound wave,
at different distances from the point from which it started, and from
these measurements it has been learned that the decrease in the open
air, follows a fixed rule that is stated thus: the intensity of a
sound wave at any point is inversely proportional to the square of
its distance from its starting point. This rule is called “the law
of inverse square,” and it means that if the intensity of a wave be
measured at two points, distant say one hundred, and two hundred yards,
respectively, from the starting point of the sound, the intensity of
the sound at the first point will be found to be four times as great as
at the second point.
Why Can You Hear More Easily Through a Speaking Tube?
We have seen that the decrease in intensity of a sound wave as it
travels through the air, is due to the fact that the quantity of
air set in motion by it is constantly increasing. But, if a wave is
conveyed through a tube containing air, the quantity of air to which
the vibrations are communicated does not increase as the wave travels
forward, and theoretically there is no decrease in intensity. When a
wave is actually transmitted in this way, however, it is found that
there is some decrease in intensity on account of the friction of the
particles of air against the sides of the tube; but the decrease from
this cause is much slower than that which occurs in the open air, and
consequently sounds can be heard at much greater distances through
tubes than through the open air. Tubes for speaking purposes are
frequently used to connect different parts of the same building, and if
the tubes are not too crooked they serve their purpose very well.
Pitch is that property of sounds that determines whether they are high
or low. The pitch of a sound depends upon the number of vibrations
a second which the body that produces it makes. The sound of an
explosion has no pitch because it makes but one wave in the air. The
sound made by a wagon on a pavement has no definite pitch, for it is
a mixture of sounds, in which the number of vibrations per second is
not the same. Pitch is a property of continuous sounds only, and it is
apparent chiefly in musical sounds, by which we mean sounds in which
the vibrations are continuous and regular. In music, however, pitch
is very important. In a musical instrument, the parts are so arranged
that the sounds produced can be given any desired pitch, and it is by
controlling the pitch that the pleasing effect of musical sounds in
large measure is produced. Sounds of low pitch are produced by bodies
making but a few vibrations a second while high-pitched sounds are made
by bodies that vibrate rapidly.
Quality, may be defined as that property of sounds which enable us to
distinguish the notes produced by different instruments. Two notes,
one of which is produced upon a piano, and the other upon a violin,
may have the same pitch and be equally loud, yet they are easily
distinguishable. The difference in them is due to the presence of what
are called overtones.
What Is Meant By the Length of Sound Waves?
The length of a sound wave embraces the distance from the point of
greatest compression in one wave to the same point in the next. This
depends upon the pitch for if a sounding body is making one hundred
vibrations a second, by the time the one hundredth vibration is made,
the wave from the first vibration will have travelled about eleven
hundred feet from the starting point, and the remaining ninety-eight
waves will lie between the first and the one hundredth. In consequence
of this, the wave length for that particular sound will be about eleven
feet. If the sounding body had made eleven hundred vibrations a second
by the time the first wave had travelled eleven hundred feet, there
would have been eleven hundred waves produced, and the wave length for
that sound would be one foot. The wave lengths of sounds produced by
the human voice usually lay between one and eight feet, though some
singers have produced notes having wave lengths as great as eighteen
feet, and others have reached notes so high that the wave length was
only about nine inches.
When a tuning fork is struck, it produces a sound so faint that it can
scarcely be heard unless the fork is held near the ear; but if the end
of the fork is held on a box or table, the sound rings out loudly and
seems to come from the table. The explanation of this is very simple.
When only the fork vibrates, it produces very small sound waves,
because its prongs are small and cut through the air. But when it is
set on a box or table, its vibrations are communicated to the support,
and the broader surface of the box or table sets a larger mass of air
in vibration, and so amplifies the sound of the fork. When a surface
is used in this way to reinforce the vibrations of a small body, and
thus produce sound waves of greater volume, it is called a sounding
board. Many musical instruments, like the violin and the piano, owe
the intensity of their sounds to sounding boards, which reinforce the
vibrations of their strings.
~WHAT A SOUNDING BOARD DOES~
Columns of air, like sounding boards, serve to reinforce sound waves.
Unlike sounding boards, however, they do not respond equally well to a
large number of different sounds. They respond to one sound only, or
to several widely different ones. This may be shown as follows: Take a
glass tube about sixteen inches long, and two inches in diameter, and
after thrusting one end of it into a vessel of water, hold a vibrating
tuning fork over the other end. By gradually lowering the tube into the
water a point will be reached at which the sound becomes very loud, and
as this point is passed the sound gradually dies away again. By raising
the tube again the sound is again made loud when the tube reaches a
certain point. This shows that to reinforce sound waves of a certain
vibration frequency, the column of air in the tube must be of certain
length.
Let us now see why the waves produced by the tuning fork are reinforced
only by a column of air of a certain length. When the prongs of the
fork make a vibration, a wave of air is produced which enters the tube,
goes down to the water, is reflected, and comes back toward the fork.
Now, if the reflected wave reaches the fork at the precise moment when
it has completed one-half of its vibration and is about to begin upon
the second half, it will strengthen the wave produced by the second
half of the vibration; but if the reflected wave reaches the fork
before or after the beginning of the second half of the vibration, it
will not reinforce it. At the downward movement of the lower prong of
the tuning fork, a wave of compression is sent down into the tube, and
is reflected at the surface of the water. In order to reinforce the
wave produced by the prong when it moves upward, the reflected wave
must reach the fork just at the time that the prong reaches its normal
position and before it starts upon the second half of its vibration.
Not only do columns of air tend to reinforce notes having a certain
rate of vibration, but all elastic bodies have a certain rate at which
they tend to vibrate, and when sounds having the same rate of vibration
are produced near them, these bodies will vibrate in sympathy with
them. If the sounds be kept up long enough, the sympathetic vibrations
in objects near them sometimes become so great that they can easily be
seen. Goblets and tumblers made of thin glass show this property very
strikingly. When the proper notes are sounded the glasses take up the
vibrations, and give a sound of the same pitch. If the note is loud,
and is continued for some time, the vibrations of a glass sometimes
become so great that the glass breaks. Large buildings, and bridges
also, have rates at which they tend to vibrate, and this fact is the
foundation for the old saying, that a man may fiddle a bridge down, if
he fiddles long enough.
Musical Instruments.
By musical sounds, are meant sounds that are pleasant to hear, and
their combination in such a way that their effect is agreeable
produces music. Any instrument, therefore, that is capable of producing
pleasing sounds may be called a musical instrument, and music is
sometimes produced by very odd devices; but by musical instruments we
ordinarily mean instruments that are especially designed to produce
musical sounds. The number of such instruments that have been invented
is enormous, but all of them may be divided into comparatively few
classes, only two of which are of much importance. The two classes,
only two of which are of much importance. The two classes referred to
are stringed instruments and wind instruments.
~WHAT PITCH IS IN MUSIC~
Stringed musical instruments are those in which the sounds are produced
by the vibration of a number of strings, and are generally reinforced
by a sounding board. The strings are arranged in the instruments in
such a way that the pitch of the sound produced by each string shall
bear relation to the pitch of those obtained from the other strings. As
long as this relation exists, the instrument is said to be in tune, and
when the relation is destroyed, the instrument is out of tune, and the
music produced by it is apt to contain what we call discords.
The conditions that determine the pitch of sounds produced by strings
can be very easily discovered by experiment. Thus, by taking two pieces
of the same wire, one twice as long as the other, and stretching them
equally, you will observe on striking them that the shorter one yields
the higher note. If their vibration frequencies are measured it will
be found that the shorter string has a vibration frequency just twice
as great as that of the longer string. From this we conclude that when
two strings of the same size (and material) are stretched equally taut,
their vibration frequencies are inversely proportional to their lengths.
By now taking two pieces of wire, of the same size and length, and
stretching them so that the tension of one is four times as great as
that of the other, we shall find that the vibration frequency of the
tighter string is just twice as great as that of the looser. Thus, we
see that the vibration frequency depends upon the tension applied to a
string, and, that in strings of the same size and length, the vibration
frequencies are proportional to the square roots of their tensions.
Now taking two strings of the same length, but with the diameter of one
twice as great as that of the other, and stretching them equally, we
shall find that the vibration frequency of the smaller string is twice
that of the larger; which shows that when the lengths and tensions
of two strings are equal, their vibration frequencies are inversely
proportional to their diameters.
In constructing stringed instruments, advantage is taken of each
of these conditions that affect the vibration of strings, and the
requisite pitch is secured in a string by choosing one of convenient
length and diameter, and by stretching it to just the right tension.
When a string is plucked in the middle, it vibrates as a whole, and
its rate of vibration, or vibration frequency, is determined by the
three conditions that have just been discussed; but if a finger is
laid on the string, in the middle, and the string is plucked between
the middle and the end, the string will vibrate in halves, and the
middle point will remain at rest. If the string had been touched at a
point one-fourth of the length from the end it would have vibrated in
fourths, and there would have been three stationary points.
When vibrations are set up in a string, with nothing to prevent the
free vibration of the whole string, it first vibrates as a whole, and
the sound produced is known as the fundamental tone of the string; but
very soon smaller vibrations of segments of the string begin, first
of halves of the string, then of thirds, and then of fourths. These
smaller vibrations produce sound waves that blend with the fundamental
tone and are known as overtones. The combined sound of the fundamental
tone and the overtones is called a note. The overtones present in
notes that have the same fundamental tone are not the same when the
notes are produced by different instruments, and, consequently,
the sound of notes of the same pitch is not the same on different
instruments. This difference in notes of the same pitch has already
been mentioned, but the way in which overtones are produced was not
explained in connection with it.
In wind instruments the sounds are produced by the vibrations of
columns of air in pipes. In the organ, which is probably the best
example of a wind instrument, the vibrations are usually produced by
causing a current of air to strike a sharp edge, just above the opening
of the pipe, as is done in a common whistle. A portion of the air
current is deflected into the organ pipe, and it sets up vibrations in
the air within the pipe.
The pitch of the sound produced by an organ pipe is determined by the
length of the pipe. A pipe that is open at both ends, called an open
pipe, produces a sound that has a wave length twice as great as the
length of the pipe; and if the pipe is open at one end only, a closed
pipe, the sound produced has a wave length twice the length of the open
pipe. Hence it will be seen that a closed pipe produces a sound that
has the same pitch as that produced by an open pipe that is twice as
long.
Talking Machines.
The phonograph, graphophone, gramophone, sonophone, and other talking
machines, furnish one of the best proofs of the wave theory of sound,
because their invention was based upon that theory. The first talking
machine was that invented by Thomas A. Edison and called by him the
phonograph. The others merely show the principle of the phonograph
applied in different ways, and need not be separately described. The
reasoning that led Edison to invent the phonograph was that if the
sound waves produced by the human voice were allowed to strike a thick
disk of hard rubber or metal, they would cause the disk to vibrate in
a certain way, and if the disk were again made to vibrate as it had
done under the influence of the voice, the sounds of the voice would be
reproduced. The difficult part of the task of making a talking machine
was in finding a way to make the disk vibrate again as it did under
the influence of the voice. This, however, was finally accomplished,
providing the disk with a needle, that rests on a cylinder of hard
wax, which turns slowly under the point of the needle while the sound
waves are striking the disk. The vibrations of the disk cause the point
to indent the surface of the wax so as to produce a groove of varying
depth on its surface. After the vibrations of the speaker’s voice have
been recorded in this way on the surface of the wax cylinder the needle
can be made to retrace its path, and will cause the disk to vibrate as
it did under the tones of the speaker’s voice. These last vibrations of
the disk produce sound waves similar to those of the voice, but their
amplitude is less and the sound is not so loud.
Why Does Red Make a Bull Angry?
It is very doubtful if a red flag really makes a bull more excited or
more quickly than a rag of any other color or any other object which
the bull can see plainly but does not understand. Conceding for the
moment that red excites a bull more than any other color, the answer to
the question will be found in the statement that anything unusual which
the bull sees has a tendency to make him angry and the thing which he
can see at a distance more quickly will start him going most quickly.
He can see a red rag better perhaps than almost any other color. There
may be something about the color which excites him just as some notes
on the piano will worry some dogs, but there is no way of studying the
bull’s anatomy to determine why red should excite him more than any
other color, if that is so.
[Illustration: FIG. 1.]
[Illustration: FIG. 2.]
[Illustration: FIG. 3.]
HOW A KEY TURNS A LOCK
What Happens When the Knob is Turned?
All of that portion of the lock which is shown above the round central
post is operated by the knob, the spindle of which passes through the
square hole. Before the knob is turned, the parts are in the position
shown in figure 2, with the latch bolt protruding. Turning the knob to
the left gives the position shown in figure 1, the upper lever in the
hub pushing back the yoke, which in turn pushes back the latch bolt.
When the hand is removed, the springs cause the parts to return to the
position shown in figure 2. Turning the knob to the right also retracts
the latch bolt, as shown in figure 3, by means of the lower lever on
the hub.
The spiral spring on the latch bolt is lighter than the one above
it. This gives an easy, lively action to the bolt, with very little
friction when the door is closed, while the heavier spring above gives
a quick and positive action of the knobs.
What Happens When the Key is Turned?
All of that portion of the lock which is shown below the round central
post is operated by the key. The square stud is attached to the bolt,
and in figure 1, it is seen that the projections on the flat tumblers
prevent the stud from moving forward, holding the bolt in retracted
position. When the key is turned as shown in figure 2, it raises the
tumblers releasing the stud, and then pushes the bolt out, the tumblers
falling into position as shown in figure 3, with the projections
again engaging the stud and preventing the bolt from moving until the
key is turned backward, again raising the tumblers and releasing and
retracting the bolt.
How Key Changes Are Provided.
There are three ways in which keys are made individual to the locks
they fit.
_a._ By changing the shape of the keyhole. This may be done shorter or
longer, wide or narrow, straight or tapering and with projections on
the sides which the key must fit, making it difficult or impossible
for keys of a different class to enter the lock. In the lock shown, a
projection on the keyhole will be noted, fitting a groove in the bit of
the key.
_b._ By wards attached to the lock-case. The two crescent-shaped wards
seen near the key in figure 2 illustrate this feature. Similar wards
are placed on the lock cover. These fit into the two notches shown on
the key bit in figure 4, and their shape and position are varied at
will.
_c._ By changes in the tumblers. There are five flat tumblers in the
lock shown, and their lower edges fit into the end of the key bit.
By varying their height, changes in the cutting of the key are made
necessary.
The security of a lock depends very largely upon its being so made that
no key will operate it except the one which belongs to it, and this
is obtained by guarding the keyhole by means of _a_, by preventing
the wrong key from turning by means of _b_, and by still further
limitations by means of _c_.
[Illustration: HOW A CYLINDER LOCK WORKS]
[Illustration: FIGURE 1. PARTS OF CYLINDER LOCK.]
[Illustration: FIGURE 2.
FACE OF CYLINDER LOCK.]
The Cylinder Lock.
Door locks of the highest grade of security are made with a locking
cylinder, which contains tumblers in the form of miniature bolts which
make it impossible to operate the lock except with the key to which it
is fitted. This is screwed into the lock-case through the side of the
door, with the lever on the inner end engaging the end of the bolt in
the lock, so that as it is moved it either retracts or “throws” the
bolt as desired.
Figure 1 shows all the parts of a modern master-keyed lock. Figure
4 shows a broken view of the cylinder with all parts in position.
Figure 3 shows a simpler form used when the master key is not desired.
Figure 2 shows the front, the only part which is visible when the lock
is in use, with its keyway of tortuous shape which will not admit
flat-picking tools.
When the lock is assembled, the pin tumblers project through the shell,
the master cylinder and the key plug holding all parts firmly bolted or
fastened together. When the proper key is inserted, the tumblers are
raised until the “breaks” in all of them coincide with the surface of
the key plug, releasing it and permitting the key to turn it. If any
one of the five tumblers is .002 inch too high or too low, the key will
not turn; so that no key except the one made for the lock can be used.
In the master-keyed lock, the master key causes the breaks to coincide
with the outer surface of the master ring. It is thus possible to
have a master key which will fit any desired number of locks with the
individual or change keys all different from each other and from the
master key.
The balls reduce friction to such an extent that a key has been
inserted and withdrawn for a million times without affecting the
accuracy of the lock.
[Illustration: FIGURE 3.
INTERIOR OF CYLINDER LOCK WITHOUT MASTER KEY.]
[Illustration: FIGURE 4.
INTERIOR OF MASTER-KEYED CYLINDER LOCK.]
Where Does Salt Come From?
Salt is one of the things with which we come in contact with daily
perhaps more than any other. With the exception of water, probably no
one thing is used more by all civilized people than salt.
You have already learned in our talk on elements the difference between
a mere mixture of substances and a chemical compound. You remember
that when some substances are only mixed together, they do not lose
their identity. In a compound the substances are always combined in
fixed proportions and the properties of the compound are often very
different from those of the things that make it. Common salt is made of
two substances, that are not at all like salt, and are very different
from each other. One, sodium, is a soft, bluish metal, and the other is
chlorine, a yellowish-green gas. The chemical name for salt is sodium
chloride which is derived from the two names sodium and chlorine.
Sodium and chlorine are both what we have learned to call elements. An
element being a substance which cannot be separated into substances
of different kinds. There are now known about seventy such elements.
All the substances around us are composed of these elements alone, or
chemically united in different compounds, or simply mixed together.
Most of them, however, are mixtures, not of separate elements, but of
compounds. The soil under our feet is a mixture of compounds. Water is
also a compound. Pure compounds very rarely occur naturally. Salt is
sometimes found almost pure; but generally is mixed with so many other
things that we have to take them out to get absolutely pure salt. For
practical every-day use it is unnecessary to purify the salt.
Salt is found in large quantities in the sea water, in which it is
dissolved with some other substances. It is also found in salt beds,
formed by the drying up of old lakes that have no outlets; salt wells,
that yield strong brine; and salt mines, in which it is found in hard,
solid, transparent crystals, called rock salt. Rock salt is the purest
form in which salt is found and, to prepare it for market, it is merely
necessary to grind it or cut into blocks. The greatest deposit of salt
in the world is probably that at Wielizka in Poland, where there is a
bed 500 miles long, 20 miles wide, and 1,200 feet thick. Some of the
mines there are so extensive that it is said some of the miners spend
all their lives in them, never coming to the surface of the earth.
A trip through these mines is interesting. In one of them can be seen
a church made entirely of salt. The salt supply of the United States
is obtained chiefly from the salt wells of Michigan and New York, the
Great Salt Lake in Utah, and the rock-salt mines of Louisiana and
Kansas.
In the arts and manufactures, the most important uses of salt are
in glazing earthenware, in extracting metals from their ores, in
preserving meats and hides, in fertilizing arid soil, and also, as we
shall presently see, in the manufacture of soda. Of equal importance,
perhaps, is its use in food. Most people think it not only lends a
pleasant flavor, but is itself an important article of diet. It is
certain, that all people who can obtain it use salt in their food, and
where it is scarce, it is considered one of the greatest of luxuries.
Soda is of interest to us, not so much on account of its use in
our households, as because it plays on extremely important part in
two industries that contribute greatly to our comfort, viz., the
manufacture of glass and soap.
Soda is not found naturally in great abundance, as salt is, but is
generally made from other substances. Formerly it was made almost
entirely from the ashes of certain plants. One, known as the Salsoda
soda-plant, was formerly cultivated in Spain for the soda contained
in it, and the ashes, or Barilla, as they were called, were soaked in
water to dissolve out the soda. Now, however, the world’s soda supply
is produced from common salt by two processes, known from the names of
their inventors as the Leblanc and Solvay processes.
~WHERE WE GET SODA~
In the Leblanc process the first step is to treat the salt, or sodium
chloride, with sulphuric acid. As a result of this, a compound of
sodium, sulphur, and oxygen, called sodium sulphate is formed, together
with another acid containing hydrogen and chlorine, and called
hydrochloric acid. This acid is driven off by boiling, and the sodium
sulphate is left.
The next step in the process is to convert the sodium sulphate, or
“salt cake,” into soda, or, to give it its chemical name, sodium
carbonate. This change is brought about by mixing the salt cake with
limestone and coal and heating the mixture. Just what changes go on
when this is done, are not known, but the chief ones are probably the
following: the coal, which consists for the most part of an element
called carbon, takes the oxygen out of the sodium sulphate, and unites
with it to form carbonic acid gas, leaving a compound of sodium and
sulphur called sodium sulphide; this acts on the limestone, which is
composed of a metal, calcium, in combination with carbon and oxygen,
and causes the sulphur in the sodium sulphide to combine with the
calcium, forming calcium sulphide, while the sodium combines with the
carbon and oxygen and forms the desired compound, sodium carbonate.
After the heating, the resulting mass which contains calcium sulphide,
sodium carbonate, and some unburned coal, and is known as “black
ash,” is broken up and treated with water. This dissolves the sodium
carbonate, leaving the rest undissolved, and when part of the water is
evaporated crystals containing sodium carbonate and water are formed.
By heating these the water may be driven off, and the sodium carbonate
left behind as a white powder.
The Solvay, or ammonia soda, process consists in forcing carbonic acid
gas through strong brine, to which a considerable quantity of ammonia
has been added. When this is done, crystals are formed in the brine,
which are composed of a compound of hydrogen, sodium, carbon, and
oxygen, and are called sodium bicarbonate. This substance, which is the
soda we sometimes use in baking bread, is decomposed by heating, into
water and sodium carbonate, the soda used for washing.
The Leblanc process was formerly used almost altogether for making
soda; but in recent years the Solvay process has come into extensive
use, and it is said that now more than half the soda of the world is
made in this way.
Where Do All the Little Round Stones Come From?
The little round stones you are thinking of are really pebbles which
have been worn smooth and round by being rubbed against each other in
the water, through the action of the waves on a beach, or the running
water of brooks and streams. This sort of rock is called a water-formed
rock. Some of them have travelled many miles before they are found
side by side on the shore or in a large mass of what we would call
conglomerate rock. But whenever you see a round smooth rock or pebble
you may be quite sure that it was made round and smooth by the action
of water.
You sometimes see large rocks made of small stones of various colors
and sizes. You can often find a large rock of this kind standing by
itself. If you examine it carefully, you will find it consists of an
immense number of small stones of different sizes and of a variety of
colors, all fastened together as though with cement. This kind of rock
is called conglomerate. We know two kinds of conglomerate rock, one,
quite common, in which the little stones are round and smooth, and
another, not seen so often, in which the stones are sharp. The latter
sort is sometimes called breccia, to distinguish it from the former,
which is called true pudding stone.
What Is Clay?
Clay is the result of the crumbling of a certain kind of rocks called
feldspars. When feldspar is exposed to the action of the weather, it
crumbles slowly at the surface and the little fragments combine with
a certain amount of water, forming clay. Pure clay is white and is
used in the manufacture of china and porcelain. The common clay that
we usually think of when we think of clay, is generally yellowish,
but there are many different colored clays. Most of these colors,
particularly those of red clay, yellow clay and blue clay, come from
the iron which is present in the clay. Clay which contains iron is
useful for making bricks. Bricks are made from clay by first softening
the clay and pressing it in molds, the size of a brick. When dried for
a time in the sun they are put into an oven and baked in great heat
and they become quite hard and generally red. Most of the clay from
which bricks are made turns red when baked, whether blue, yellow or
red, because the iron which is in the clay is generally turned red when
subjected to heat.
For making porcelains it is desirable to use the kinds of clay which
contain nothing that melts when heated to a high degree. Clays which
contain substances which melt in strong heat are, therefore, not good
for making porcelains. There is a pure white clay called Kaolin which
is very excellent for this purpose. Clay out of which we make firebrick
for lining stoves and fireplaces is free from substances which melt.
Several kinds of clay are good for making paints.
Where Do School Slates Come From?
Slates such as are used in school and as roofing material are formed of
clay, which has been hardened under pressure and heat. When this occurs
it does so because a number of layers of clay, one on top of the other,
have at sometime been subjected to great heat and pressure within the
earth with the result that the clay is pressed into very thick layers
and changed in color by the heat and becomes hard. There are many kinds
of slate. Some of the slate, as found in slate mines, is used to make
roofs over buildings and for this purpose they are cut to shapes very
much like wooden shingles. They are easily broken, however, as slate is
very brittle.
Slate is used in many other ways besides for roofs and school slates.
Sometimes it is made into slate pencils but, since paper has become
so cheap, comparatively few slate pencils are used in the school room
today.
What Causes Shadows?
Where anything through which rays of light cannot pass intercepts the
light rays coming from a luminous body, the light rays are turned back
in the direction from which they come and the part on the other side
of the object which intercepted the light goes into shade and a shadow
results. A shadow then is produced by cutting off one or more light
rays. We notice shadows when the sun is bright in the daytime and at
night when we walk along the streets lighted partly by street lamps.
The shadows we see in the daytime are caused by our cutting off and
throwing back some of the light rays which come from the sun. These are
not so dark as the shadows we see at night because the rays of light
from the sun are so bright and are reflected from so many other objects
to the side and in back of us.
When, however, we are walking along a dimly lighted street and come to
a street lamp the shadows our bodies cause are quite black. The night
shadows are darker because the source of light is less intense and the
objects to the side of and in back of us (if we are walking toward the
light) do not reflect so much of the light rays as they do of the sun’s
rays in the daytime.
[Illustration: DRIVING THE HOLLOW STEEL PILES TO BED ROCK.]
The Foundation of a Sky Scraper
How Hollow Steel Piles, Compressed and Concrete Are Employed to Make a
Foundation
Rapidity of building construction is of primary importance in every
city of metropolitan size. When real estate is sold at the rate of
several hundred dollars a square foot it is self-evident that time is
indeed money. The delay of a few days in completing a structure may
deprive the owner of the chance of earning thousands in rental money.
Because of the excessive depth of an open caisson, the completion of
a foundation may be delayed for months. Hence the building may not
be completed until the renting period has passed and the owner must
wait an entire year before he can expect any financial return on his
investment.
Because rapidity is so essential in city building construction the
method of first sinking an open pit to rock in providing a foundation
has been displaced to a large extent by a system in which heavy hollow
steel piles are employed in clusters to support a building. The hollow
piles are driven through quicksand to rock, cleaned out and ultimately
filled with concrete.
~PILES ARE DRIVEN DOWN TO SOLID ROCK~
In this method of constructing foundations, which is illustrated,
hollow steel piles are driven in the well-known manner down to solid
rock. The steel pile sections vary in length from 20 feet to 22 feet,
and in diameter from 12 inches to 24 inches. If the ground is to be
penetrated to a depth greater than 22 feet, the sections of piling
are connected by means of a sleeve in such manner that a watertight
joint is formed. Under a pressure of 150 pounds to the square inch a
jet of compressed air is then employed to blow out the earth and water
contained within the shell. A spouting geyser of mud rising sometimes
to a height of 150 feet, and occasional large pieces of rock blown
up from a depth of 40 feet below the ground, bear testimony to the
terrific force of the air blast.
[Illustration: THE PILES ARE ABOUT TWENTY-TWO FEET LONG. IF GREAT
DEPTHS ARE TO BE REACHED SECTIONS OF PILING ARE JOINED TOGETHER BY
MEANS OF A SLEEVE.]
When the shell has been completely cleaned out by means of the blast
of compressed air, the exposed rock can be examined by lowering an
electric light. Steel sounding rods are employed to test the hardness
of the rock and to detect the difference between soft and hard bed
rock. After the piles in each pier have been cleaned out, they must
be cut off at absolutely the same height--sometimes a very difficult
task when there is little room. The oxy-acetylene torch is used for
the purpose, the intensely hot flame cutting off the steel almost like
butter at the exact elevation desired.
[Illustration: CUTTING STEEL PILES WITH A HOT FLAME
PILE BEING CUT TO PROPER LEVEL BY MEANS OF OXY-ACETYLENE TORCH.
After the piles in each pier have been cleaned out they must be cut off
at exactly the same height--sometimes a very difficult task when there
is little room. The oxy-acetylene torch is used for the purpose, the
intensely hot flame cutting off the steel almost like butter.]
[Illustration: A CLUSTER OF PILES, CLEANED OUT, FILLED WITH CONCRETE
AND CUT OFF FLUSH BY MEANS OF THE OXY-ACETYLENE FLAME.]
~PILES ARE NEXT FILLED WITH CONCRETE~
The hollow shell is next filled with concrete reinforced by means of
long two-inch steel rods, sometimes fifty feet in length. On clusters
of these concrete-filled piles, the weight of the building is supported.
That this method of constructing foundations is indeed rapid, the
story of the work at 145-147 West Twenty-eighth Street, New York City,
proves. Rock was located 38 feet below the curb. The material above
it was clay and water-bearing sand. Structural steel was due in three
weeks, but the completion of the cellar was still ten days off. The
steel pile foundation method offered the only solution of the problem.
Specifications were drawn which called for eighty-five 12-inch steel
piles, driven to rock, blown clean by compressed air, and filled with
concrete, reinforced with 2-inch rods. Despite various obstructions on
the ground (shoring of neighboring buildings and the like) the driving
was started on June 30th. The excavator was still taking out his runway
while the rear half of the lot was completely driven. After he had left
the ground a compressor was set up, and the first pipe was blown on
July 7th. Three days later all driving and cleaning had been completed.
During the following two days all the piles were filled and capped. In
a word, the entire foundation had been completed three days before the
expected arrival of the steel.
[Illustration: CONCRETE PILES WHICH HAVE BEEN SUNK TO ROCK BOTTOM AND
IN WHICH TWO-INCH STEEL RODS HAVE BEEN INSERTED TO ACT AS REINFORCEMENT
FOR THE CONCRETE WHICH WILL EVENTUALLY BE POURED IN.]
Such rapid work is not unusual with the steel foundation method.
On another contract, work was completed not in the three months
stipulated, but in exactly one month and a half, during which brief
time all the excavation had been done, including sheeting, shoring,
pile-driving, the mounting of concrete girders to carry the wall and
capping of the piles ready to receive the grillage.
[Illustration: THE STEEL PILE IS EASILY FORCED EVEN THROUGH THE SOFT
UPPER LAYERS OF BED ROCK. SOMETIMES VERY LARGE PIECES ARE BLOWN UP INTO
THE AIR BY THE BLAST OF COMPRESSED AIR.]
Sometimes difficulties are encountered which would prove all but
insurmountable and certainly hopelessly expensive with other methods.
Thus in carrying out the one contract, water was found 12 feet from the
curb. Two running streams had intersected at that point. The piles were
simply sunk through the stream to rock bottom without any difficulty.
The excessive cost of open-pit work has sometimes made it impossible
to build twelve or fourteen-story buildings in many sections of the
city of New York. The steel pile has, however, made steel building
construction profitable.
The carrying capacity of a steel pile is enormous. On a single 12-inch
steel pile one hundred tons can be safely maintained. Piers containing
sixteen piles have been used, and loadings up to 1300 tons are not
unusual.
Naturally the question arises: Do the steel piles deteriorate in
time? The question has been answered over and over again by the piles
themselves. After a service of fifteen years the steel foundation
piles were removed from the site of a building which now stands at the
northwest corner of Wall and Nassau streets, in New York City. They
showed practically no deterioration. The oxidation on the outside was
almost negligible.
[Illustration: BLOWING OUT MUD AND ROCK WITH COMPRESSED AIR
CLEANING OUT A HOLLOW STEEL PILE BY MEANS OF COMPRESSED AIR A GEYSER OF
MUD ALWAYS APPEARS.]
[Illustration: A DRIVEWAY ALONG THE TOP OF THE OLIVE BRIDGE DAM.]
The Story in a Glass of Water
How Does the Water Get into the Faucet?
It is easy for you boys and girls who live in the city to run into the
kitchen or bathroom when you are thirsty and by a simple turn of the
faucet tap secure a glass of cool and refreshing water, but did you
ever stop to think how many men must constantly work and how great
and perfect arrangements must be made before it is possible to supply
a great city with water to drink, to bathe in, and for cooking and
washing?
No one who has never had the experience of being in a town or city
from which the water supply has been cut off, for a day or a number of
days, can realize how necessary water is in our daily lives. We are so
used to having all the water we want at any time that we even complain
when in summer we are asked to drink water which is not iced. Drinking
ice-water is very much of a habit. In tropical countries where there is
no ice, people drink the water just as they find it, and if you were to
go there and drink the waters for a few days, you would soon find that
the water slakes your thirst even when quite warm, so it is not the ice
in the water that quenches your thirst, but the water itself, and the
ice-water is not good for you, as the doctor will tell you, because it
chills the stomach.
Where Does Our Drinking Water Come from?
The best way to find out where the water in the faucet comes from is to
follow it back to its source. Let us see. Here we are in the kitchen
and you have just had a drink of water taken from the faucet above the
sink. The faucet, you will notice, is attached to a small pipe which
is fastened to the wall back of the sink. We look under the sink and
see that the pipe goes through a hole in the floor, so we reason that
the water must come from the cellar. Let us go down cellar and see.
Yes, here is the little pipe that comes down through the floor under
the sink and we follow it along the wall toward the front of the house,
and well, well, there it goes right out through the stone foundation of
the house. So we conclude that the water comes from somewhere outside
of the house, and that the little pipe we have been following is only
a means of getting it from the outside into the house. We now mark the
place in the wall where the pipe goes through and run around to the
front of the house to see where it comes out, but we don’t see it. It
must be buried in the ground, so we get a spade and pick and begin
to dig a hole in the ground, and pretty soon we find the little pipe
pointing straight out toward the street. We keep on digging the dirt
away, and thus open a little trench from the house to the middle of
the street and when we get there after a great deal of digging we find
our little pipe attached to a larger pipe which seems to run along the
ground in the middle of the street; so we are still in the dark as to
where the water comes from, excepting that so far as our own home is
concerned we know that it gets into the house through a little pipe
which is attached to a big pipe in the middle of the street. By this
time we know we have a big job on hand.
[Illustration: HOW A BIG DAM IS BUILT
BUILDING OLIVE BRIDGE DAM TO FORM THE ASHOKAN RESERVOIR.
The great Ashokan reservoir is situated about fourteen miles west of
Kingston on the Hudson River. Its cost is $18,000,000, and it will hold
sufficient water to cover the whole of Manhattan Island to a depth of
twenty-eight feet. The water is impounded by the Olive Bridge dam,
which is built across Esopus Creek, and also by the Beaver Kill and
the Hurley dikes, which have been built across streams and gaps lying
between the hills which surround the reservoir.]
[Illustration: THE OLIVE BRIDGE DAM, 4650 FEET LONG, 200 FEET HIGH.
The dam is a masonry structure 190 feet in thickness at the base, and
23 feet thick at the top. The surface of the water when the reservoir
is full is 590 feet above tide level. The total length of the main dam
is 4560 feet, and the maximum depth of the water is 190 feet. The area
of the water surface is 12.8 square miles, and in preparing the bottom
it was necessary to remove seven villages, with a total population
of 2000. Forty miles of highway and ten bridges had to be built. In
the construction of the dam and dikes it was necessary to excavate
nearly 3,000,000 cubic yards of material, and 8,000,000 cubic yards of
embankment and nearly 1,000,000 cubic yards of masonry had to be put in
place. The maximum number of men employed on the job was 3000.]
~HOW THE PIPES RUN THROUGH THE STREET~
We are pretty tired of digging by this time, so we call in all the boys
and girls in town to help us dig so that we may see where these pipes
come from, and we have a regular digging carnival. We follow the big
pipe along our own street until we come to the corner. Here we find
that our larger street pipe is connected with a still larger pipe, so
we think we had better follow the larger pipe. We keep on digging,
getting more of the boys and girls to help, and we follow that big pipe
right out to the edge of town where we see it runs into another stone
wall which you knew all the time was the reservoir, but concerning what
it was for you were perhaps never quite clear.
Right near the place where the pipe goes in is a stairway which leads
up to the top of the wall, so the whole crowd of boys and girls climb
the steps and you are at the top of the reservoir; and there spread out
before you, you see a big lake surrounded with a stone wall and you see
where the water comes from--the reservoir--at least so you think. But
you are wrong. You really haven’t come anywhere near the source of the
supply. For soon as you walk around the broad top of the wall which
surrounds your reservoir, you meet a man who asks you what you want,
and you tell him that you have been finding out where the water in the
faucet came from, but having found out you thought you would go back
home.
The man smiles at you, but, as he is good-natured and sees you are
really trying to find out where the water comes from, he tells you that
since you have gone to all the trouble of digging up the streets to
follow the pipes, you might as well learn all about it.
He first tells you that the reservoir is not really the place where the
water comes from but only a tank, so to speak. He explains to you that
most of the faucets in the city are higher than the real source of the
water, which is out in the country miles away, and as water will not
run up hill, it is necessary to keep the city’s daily supply in some
place that is higher than the highest faucet in the city, so that it
will force its way into and fill to the very end all of the large pipes
in the streets and the small pipes which go into the houses, so that
the water will come out just as soon as you turn the faucet.
Then he takes you over to a large building near the reservoir which
you have always called the water works, but never knew exactly what
it was for. He takes you into a large room where there is a lot of
nice-looking machinery working away steadily but quietly, and tells
you that these are the great pumps which lift the water from the great
pipes which bring it from far away in the country, into the reservoir
we have just seen, from which the water runs into and fills all of the
pipes into the city.
He also tells you that in some cities it is impossible to find a place
to build a reservoir which is higher than the highest places in the
city. In such places, the pumps in the water works pump the water
direct into the city water pipes and force the water to the very end of
all the pipes and keep it there under pressure all the time.
From the pumping station he takes you down stairs in the water works
and shows you the huge pipe which brings the water to the water works
from the country. It is quite the largest pipe you ever saw. You see it
is not really an iron pipe, but built of concrete, which is quite as
good. You will be surprised to have our friend, the water-works man,
tell you that three average-sized men could stand up on each other’s
shoulders inside the great pipe.
[Illustration: HOW THE BIG PIPES ARE LAID THROUGH THE COUNTRY
OLIVE BRIDGE DAM; ESOPUS CREEK FLOWING THROUGH TEMPORARY TUNNEL.]
[Illustration: PLACING THE 9¹⁄₂ FOOT STEEL PIPES.]
[Illustration: A HUGE UNDERGROUND RIVER
The water is conducted from Ashokan reservoir as a huge, underground,
artificial river. The aqueduct is ninety-two miles in length from
Ashokan to the northern city line, and it should be explained that it
is built on a gentle grade, and that the water flows through this at
a slow and fairly constant speed. The aqueduct contains four distinct
types: the cut-and-cover, the grade tunnel, the pressure tunnel,
and the steel-pipe siphon. The cut-and-cover type, which is used on
fifty-five miles of the aqueduct, is of a horseshoe shape and measures
17 feet high by 17 feet 6 inches wide, inside measurements. It is
built of concrete, and on completion it is covered in with an earth
embankment. This type is used wherever the nature of the ground and
the elevation allow. Where the aqueduct intersects hills or mountains,
it is driven through them in tunnel at the standard grade. There are
twenty-four of these tunnels, aggregating fourteen miles in length.
They are horseshoe in shape, 17 feet high by 16 feet 4 inches wide, and
they are lined with concrete. When the line of the aqueduct encountered
deep and broad valleys, they were crossed by two methods: if suitable
rock were present, circular tunnels were driven deep within this rock
and lined with concrete. There are seven of these pressure tunnels
of a total length of seventeen miles. Their internal diameter is 14
feet, and at each end of each tunnel a vertical shaft connects the
tunnel with the grade tunnel above. If the bottom of the valley did
not offer suitable rock for a rock tunnel, or if there were other
prohibitive reasons, steel siphons were used. These are 9 feet and 11
feet in diameter. They are lined with two inches of cement mortar and
are imbedded in concrete and covered with an earth embankment. There
are fourteen of these pipe siphons of a total length of six miles. At
present one pipe suffices to carry the water. Ultimately three will be
required for each siphon.]
Our water-works man sees how earnest you are in seeing just where the
water comes from, so he proposes that we go find out. We go outside and
there is an automobile all ready to go and we jump in and the machine
starts off along quite one of the nicest roads you were ever on. Soon
you exclaim, “Why, this is the aqueduct road,” and so it is. The great
pipe through which the water comes to the city is an aqueduct and they
have built the road right over the place where the aqueduct runs. Away
we go as fast as the car can carry us, sometimes ten, or twenty or
perhaps fifty miles, according to what city you are in. The city goes
as far as it must to find a supply of pure water and plenty of it and
spends millions upon millions of dollars to make its supply of water
good and certain. Occasionally we come to a little stone house along
the way where we can go down and see the sides of the great stone pipe.
After a while, however, we find our aqueduct road comes to an abrupt
stop before another great stone wall. It is the great dam which has
been built out there in the country to form one end of a great tank
that catches and holds the waters from the creeks and rivers that flow
into it. Usually the dam is built up right across a river. They simply
build the dam strong enough to stop the river from going any further.
Then, of course, the water piles up on the other side of the dam and
occasionally this tank, which is simply another huge reservoir, gets so
full that the water flows over. It does not really overflow the top of
the dam, because underneath the top the engineers have left openings
here and there for the water to get through. If it were not for these
loopholes, so to speak, the great wall of water within the reservoir,
piled against the dam, would break down the wall no matter how well
built, by the great pressure it exerts.
[Illustration: THROUGH THIS CHAMBER THE FLOW OF WATER TO THE AQUEDUCT
IS REGULATED.]
~THE REAL SOURCE OF THE WATER~
We are now near to the real source of the water. We take a trip around
the top of the great reservoir. Around at the other end we find what
looks like a river, excepting that there isn’t any current to speak of.
It is a river, but a much deeper one than it would have been but for
the dam which has been built across it, and originally its surface was
quite far down in a valley. Sometimes man makes his water dam at one
end of a lake, which has been formed by streams flowing into a valley
which has no opening for the water to run out of. In these cases the
lake will be high up in the hills and man simply builds his dam at one
end, lets the end of his aqueduct into the bottom of the lake and the
water flows. In other cases he picks out a valley where there is no
lake at all, builds his dam and then drains the water which he finds in
small lakes higher up in the hills into the one big valley and makes a
very large lake. But the water in the lakes comes originally from the
creeks, rivers or springs which run into it, and so we will follow our
original river back into the hills. Here and there along its course we
find a little stream flowing into our river and, as we go up higher and
higher into the hills, we find our river getting smaller and smaller.
Now it is only a creek and, if we go far enough, we find its source but
the tiniest kind of a tinkling brook with the water dripping almost
noiselessly between the rocks as it makes its path down the side of
the hill. There is the source of the water in the glass you have just
enjoyed.
[Illustration: DIGGING A HOLE UNDER A RIVER
DIAMOND DRILL BORING A HORIZONTAL HOLE 1100 FEET BELOW THE HUDSON
RIVER.]
[Illustration: HUDSON RIVER SIPHON, 1100 FEET BELOW THE RIVER.
Of the many siphons constructed, by far the most interesting and
difficult is that which has been completed beneath the Hudson River.
The preliminary borings made from scows in the river showed that great
depths would have to be reached before rock sufficiently solid and
free from seams was encountered to withstand the enormous hydraulic
pressure of the water in the tunnel. After failing to reach rock by the
scow drills, two series of inclined borings were made from each shore,
one pair intercepting at about 900 feet depth and the other at about
1500 feet. Both showed satisfactory rock, and accordingly a shaft was
sunk on each shore, to a depth of approximately 1100 feet, and then a
horizontal tunnel was driven connecting the two. It is of interest to
note that because of the enormous head, which must be measured from the
flow line far above the river surface, the pressure in the horizontal
tunnel reaches over forty tons per square foot.]
[Illustration: THE HIGHEST BUILDING IN THE WORLD UPSIDE DOWN
SHAFT 752′-0 DEEP
WOOLWORTH BUILDING 750′ 0″ HIGH
This picture shows the depth to which the pipes which carry the water
through the city must sometimes be sunk in order that it will be
certain to remain in place. To illustrate this in connection with the
depth of the water tunnel in one place in the city of New York, our
artist has taken the liberty of turning the Woolworth Building upside
down. Even this building, which is the tallest business building in the
world, and is 792 feet high, would not penetrate the water tunnel, at
the point shown, which is at the Clinton Street shaft at the west bank
of the East River.]
What is Carbonic Acid?
It was formerly called fixed air, and is a gaseous compound of
carbon and oxygen. It is procured by the processes of combustion and
respiration, and hence is always present in the air, though in minute
quantity. Plants live upon it and absorb it into their tissues; they
abstract and assimilate its carbon, and return its oxygen to the
atmosphere in a pure condition. It is also present in spring water,
and often in quantities, so that it sparkles and effervesces; it is
also produced during the processes of putrefaction, fermentation, and
slow decay of animal and vegetable substances in presence of air. It
is largely employed by the manufacturers of aerated bread and aerated
waters. Under a pressure of about 600 pounds it liquefies, and when
allowed to escape through a small jet it rapidly evaporates and causes
intense cold, so much so as to become frozen. It does not support
burning. The gas derived from it, carbon dioxide, is invisible, and
is heavier than air by one half, and has a pungent odor and slightly
acid taste. In a pure state the gas cannot be respired, as it supports
neither respiration nor combustion. When the portion in the atmosphere
is increased to a considerable extent, as happens sometimes, it
endangers life. The familiar “rising” of bread is brought about by
carbonic acid gas escaping through and permeating the dough, making
it light and porous. In this form it is known as yeast or as baking
powder. We see its uses also in the chemical fire-engine.
In some parts of the world large quantities of carbonic acid gas are
constantly issuing from openings of the earth’s surface. Two such
places are the famous Poison Valley of Java, and the Grotto del Cane,
near Naples, in Italy. The former is a small valley about a half a mile
around and about thirty-five feet deep, in which the air is so loaded
with carbonic acid gas that animals entering it are killed in a few
minutes. Even birds that fly over the valley are overcome if they do
not rise high above it. The Grotto del Cane, or Grotto of the Dog, is
a small cavern in the crater of a volcano. A stream of carbonic acid
gas flows constantly into the grotto, but the level of the gas does not
reach the height of a man’s mouth. When the same air is breathed over
and over again, the quantity of carbonic acid in it is increased so
much, that it may become as deadly as the air in the Poison Valley.
Two other gases that may generally be found in air are ozone and
ammonia. The first is merely a form of oxygen that is produced by the
passage of lightning through the air. After severe thunderstorms, it is
said to be present, sometimes, in sufficient proportion to give to the
air a slightly pungent odor. It is more active chemically than is the
ordinary form of oxygen, and consequently has a stimulating effect upon
animals.
Ammonia, or hartshorn, as it is sometimes called, from the fact that
it was formerly obtained by distilling the horns of harts, or deer, is
almost always present in the air in small quantities. It is produced
chiefly by the decay of animal and vegetable matter, especially the
former. Though present in the air in very small quantities, it is of
much value to the plant world, because it contains nitrogen in a form
in which it can be readily absorbed by plants. All plants contain some
nitrogen, which is essential to their growth, but the greater part of
the nitrogen in the air is not in such form that it can be absorbed
by them. They must obtain their supply from the soil, which usually
contains some nitrogen in a form that may be taken up by plants, and
from the ammonia in the air. The latter is not taken directly out of
the air by the plants, but the rains falling through the air absorb the
ammonia and carry it to the soil, from which it is taken up into the
plants by their roots.
~VARIOUS GASES FOUND IN AIR~
Besides the gases that have been mentioned, there is present in the
air, at all times, a small quantity of water-vapor, which is, in many
ways as important to mankind as is the oxygen itself. The quantity
of water in the air is not always the same. As a rule, the quantity
is greater in warm air than in cold, and is less over land than over
water. Frequently the air feels damp in cold weather, and dry in hot
weather, and it is natural to suppose that there is more vapor in the
air on the damp day than on the dry one. This, however, is not always
true. There is usually more moisture in the air on a warm summer day
than on a cold day in winter, though the winter day may seem much more
moist. You will be able to understand why this is so by comparing the
air to a sponge. If we fill a sponge with water, and squeeze it gently,
a little water will be forced out of it. If we then remove the pressure
on the sponge. When the air cools, will appear dry on the surface, but
there will still be water in it, and on being squeezed harder than
before it will again become moist on the surface and more water will be
forced out of it. Now cold has an effect upon moisture-laden air very
much like that of pressure on the sponge. When the air cools, some of
the moisture is forced out of it, and the air seems damp. When it warms
again, the air seems dry, though there is still water-vapor in it. It
seems dry because it can absorb more water-vapor, just as the sponge
seems dry after you cease to squeeze it, though it still contains
water. From this we see that the air does not always seem moist when
there is much water-vapor in it, nor dry when there is only a little.
It feels moist when there is as much water-vapor present as it can
hold, and dry when it can held more than it already has. And we also
see that in hot weather the air can hold much more moisture than it can
in cold weather, so that whether the air feels dry or moist, there is
generally much more water-vapor in it in hot weather than in cold.
It is easy to see that, over water, the air naturally takes up more
moisture than over land, because there is so much more water there to
be transformed into vapor. Over the surface of seas, lakes and rivers,
water is continually being converted into vapor by the process of
evaporation, and this vapor is absorbed by the air.
Let us now consider the solid particles floating in the air, the dust
that is seen dancing in the path of a sunbeam. Whenever we examine the
air, these small particles are found, even on the tops of mountains,
and at points so high above the earth that they have been reached only
by balloons. Of course, there is very much less dust high above the
earth than near the surface, where the winds are constantly stirring
up the loose soil, and throwing into the air small particles of every
kind. In cities, where factory chimneys are continually pouring out
clouds of smoke, and the people and vehicles are constantly disturbing
the dust of the streets, the air always contains more dust than does
the air of the country.
In order that we may breathe air, the oxygen in it has been mixed with
four times as much nitrogen and argon, which must be inhaled with the
oxygen, though they have no more effect on the body than the water
you take with a strong medicine to weaken it. The oxygen, however,
has a very important effect upon the body, and if we compare the air
we exhale with that we inhale we find considerably less oxygen in
the former than in the latter. In place of the oxygen, the air has
received carbonic acid gas. It may seem very strange to say that there
is burning going on in the body, but that is very nearly what takes
place. The chief difference from coal-burning is that in the body the
process goes on so slowly that it does not make the body very hot;
but when we set fire to coal, the process is much more rapid, and a
large amount of heat is produced in a short time, so that the coal
becomes very hot. The products of breathing and of coal-burning are the
same, carbonic acid gas being the chief one. When coal is burned it
disappears, together with some of the oxygen of the air, and in their
stead we have carbonic acid gas. When a breath is taken some of the
material of the body disappears, as does some of the oxygen of the air,
and in place of them carbonic acid gas is found. If we could weigh the
coal burned and the oxygen that disappears in the burning of it, and
could then weigh the carbonic acid gas that is produced in the burning,
we should find that the latter weighs just as much as the coal and the
oxygen together. So, too, if we could weigh the oxygen that disappears
from the air we breathe, and also find the weight of the material taken
from our bodies by breathing, we should find that the two together
weigh just as much as the carbonic acid gas given off in our breath. In
neither case is anything absolutely destroyed; the substances resulting
from the change weigh just as much as those that took part in it.
Having learned that a quantity of oxygen disappears every time we
take a breath, every time we build a fire, it would seem that in the
thousands of years during which men and animals have been living on the
earth, all the oxygen would have been exhausted and nothing left in
its place but carbonic acid gas. That, however, is impossible, as the
carbonic acid gas is used up almost as fast as it is produced and the
oxygen is returned to the air in its stead.
~HOW PLANTS EAT CARBONIC ACID~
All trees and plants, from the great redwood trees of California to the
smallest flowers that dot the fields, need carbonic acid gas to keep
them alive and to make them grow. Their leaves have the power when the
sun shines on them to take up carbonic acid from the air and to return
oxygen in exchange. In this way you see that the balance is kept just
as it should be. The oxygen needed by animals of all kinds is furnished
by the plants, and the carbonic acid required by plants is thrown off
in the breath of animals.
Is It a Fact that the Sun Revolves On Its Axis?
It is a proved fact that the sun revolves on its axis. All parts of its
surface, however, do not rotate with the same velocity. The rotation of
the sun differs from that of the earth in this respect.
This constitutes the visible proof that the physical state of the sun
is different from the earth’s, although they are composed of similar
chemical elements.
The earth, being covered with a solid crust, and being also, as recent
investigation demonstrates, as rigid as steel throughout its entire
globe, rotates with one and the same angular velocity from the equator
to the poles.
If you stood on the earth’s equator you would be carried by its daily
rotation round a circle about 25,000 miles in circumference. If you
stood within a yard of the North or South Pole you would be carried, by
the same motion, round a circle not quite 19 feet in circumference. And
yet it would require precisely the same time, viz., twenty-four hours,
to describe the 19-foot circle as the 25,000-mile one.
What Is the Most Usefully Valuable Metal?
If you were guessing you would naturally say that gold is, of course,
the most valuable of the metals. But you would be wrong. The proper
answer to this is iron. We do not mean the pound for pound value, for
you could get much more money for a pound of gold than for a pound
of iron, but we mean in useful value--iron is in that sense the most
valuable metal known to man. This is so because iron is of great
service to man in so many different ways, and it is very well that
there is so great a quantity of it for man’s use.
[Illustration: WHERE DOES TOBACCO COME FROM?
GROWING TOBACCO UNDER CHEESECLOTH.]
The Story in a Pipe and Cigar[6]
[6] Copyright by Tobacco Leaf Publishing Co.
Where Did the Name Tobacco Originate?
It is now generally agreed that the word tobacco is derived from
“tobago,” which was an Indian pipe. The tobago was Y-shaped, and
usually consisted of a hollow, forked reed, the two prongs of which
were fitted into the nostrils, the smoke being drawn from tobacco
placed in the end of the stem. The island of Tobago, contrary to the
belief of many, did not furnish the name for tobacco, but on the other
hand, it was given that name by Columbus, owing to its resemblance in
shape to the Indian pipe.
How Was Tobacco Discovered?
While tobacco is now found growing in all inhabited countries, it is a
native of the Americas and adjacent islands. Its discovery by civilized
man was coincident with the discovery of this continent by Christopher
Columbus in 1492. Columbus and his adventurous sailors found the
native Indians using the weed on the explorer’s first visit to the new
world. Investigation has established that the plant was first used
as a religious rite and gradually became a social habit among the
natives. Columbus and his Castilian successors carried the weed to
Spain. Sir Walter Raleigh took it to England, Jean Nicot, whose name
is immortalized in nicotine, introduced it to the French; adventurous
traders brought the seed to Turkey and Syria, and Spanish argosies
carried it westward from Mexico to the Philippines and thence to China
and Japan. Thus within two centuries after its discovery tobacco was
being cultivated in nearly every country and was being used by every
race of men.
Where Does Tobacco Grow?
While tobacco is a native of the Americas, it is a fact that it will
grow after a fashion almost anywhere. Milton Whitney, Chief of the
Division of Soils, United States Department of Agriculture, in his
bulletin on tobacco soils says tobacco can be grown in nearly all
parts of the country even where wheat and corn cannot economically
be grown. The plant readily adapts itself to the great range of
climatic conditions, will grow on nearly all kinds of soil and has
a comparatively short season of growth. But while it can be so
universally grown, the flavor and quality of the leaf are greatly
influenced by the conditions of climate and soil. The industry has
been very highly specialized and there is only demand now for tobacco
possessing certain qualities adapted to certain specific purposes....
It is a curious and interesting fact that tobacco suitable for our
domestic cigars, is raised in Sumatra, Cuba and Florida, and then
passing over our middle tobacco States the cigar type is found again
in Massachusetts, Connecticut, Pennsylvania, Ohio and Wisconsin....
It is surprising to find so little difference in the meteorological
record for these several places during the crop season. There does not
seem to be sufficient difference to explain the distribution of the
different classes of tobacco, and yet this distribution is probably
due mainly to climatic conditions.... The plant is far more sensitive
to these meteorological conditions than are our instruments. Even in
such a famous tobacco region as Cuba, tobacco of good quality cannot
be grown in the immediate vicinity of the ocean or in certain parts
of the island that would otherwise be considered good tobacco lands.
This has been experienced also in Sumatra and in our own country, but
the influences are too subtle to be detected by our meteorological
instruments.... Under good climatic conditions, the class and type
of tobacco depend upon the character of the soil, especially on the
physical character of the soil upon which it is grown, while the grade
is dependent largely upon the cultivation and curing of the crop.
Different types of tobacco are grown on widely different soils all the
way from the coarse sandy lands of the Pine Barrens, to the heavy,
clay, limestone, corn and wheat lands. The best soil for one kind of
tobacco, therefore, may be almost worthless for the staple agricultural
crops, while the best for another type of tobacco may be the richest
and most productive soil of any that we have.
~WHERE HAVANA TOBACCO IS GROWN~
Havana tobacco, which means all tobacco grown on the island of Cuba,
possesses peculiar qualities which make it the finest tobacco in the
world for cigar purposes. The island produces from 350,000 to 500,000
bales annually, of which 150,000 to 250,000 bales come to the United
States for use in American cigar factories. The best quality of the
Cuban tobacco comes largely from the Vuelta Abajo section, although
some very choice tobaccos are raised also in the Partidos section.
Remedios tobaccos are more heavily bodied than others and are used
almost exclusively for blending with our domestic tobaccos. While there
are innumerable sub-classifications, such as Semi-Vueltas, Remates,
Tumbadero, etc., the three general divisions named above, Vuelta
Abajo, Partidos and Remedios, embrace the entire island. If a fourth
general classification were to be added, it would be Semi-Vueltas.
The Vuelta Abajo is grown in the Province of Pinar del Rio, located
at the western end of the island. It is raised practically throughout
the entire province. Semi-Vueltas are also grown in Pinar del Rio, but
the trade draws a line between them and the genuine Vueltas. Partidos
tobacco, which is grown principally in the Province of Havana, differs
from the Vuelta Abajo in that it is of a much lighter quality. The
Partidos country is famous for its production of fine light glossy
wrappers. Tobacco from the foregoing sections is used principally in
the manufacture of clear Havana cigars. Some of the heavier Vueltas,
however, are also used for seed and Havana cigar purposes. Remedios,
otherwise known as Vuelta-Arriba, is grown in the Province of Santa
Clara, located in the center of the island. This tobacco is taken
almost entirely by the United States and Europe and is used here for
filler purposes, principally in seed and Havana cigars. Its general
characteristics are a high flavor and rather heavy body, which make it
especially suitable for blending with our domestic tobaccos. Havana
tobacco is packed and marketed in bales.
Preparing the Seed Beds.
The first step is the preparation of the seed beds. For these beds
low, rich, hardwood lands are selected. The trees are cut down and the
wood split, converted into cord wood and piled up to dry. About the
middle of January this wood is stacked up on skid poles and ignited.
The ground is thus cleared by burning, the fires being moved from spot
to spot until a sufficient area is cleared. By this process all grass,
weeds, brush and insects are eradicated. The ground is then dug up with
hoes and cleared off and a perfect seed bed is made.
The tobacco seed is first mixed with dry ashes in the proportion of
about a tablespoonful of seed to a gallon of the ashes, and about this
quantity is sowed over a square rod of land. This amount is calculated
to supply plants enough for one acre of ground, but the farmers usually
double the planting as a precaution against emergencies. After the seed
beds are sowed they are covered over with cheesecloth as a means of
protection, and they are carefully weeded and watered until the leaves
have attained a length of about four inches. They are then ready for
transplanting, which operation begins about the middle of April.
Fertilization.
In the meantime, the tobacco-growing areas have been prepared by
plowing and fertilizing. The matter of fertilization has been the
subject of much study and many experiments, and it has been definitely
established that cow manure is one of the best for this purpose.
This natural fertilizer is distributed on the fields at the rate of
ten to twenty two-horse loads to each acre. In addition to this from
two hundred to three hundred pounds of carbonate of potash, and from
two thousand to three thousand pounds of bright cottonseed meal are
employed. The total cost of this fertilizer amounts to about $120 per
acre.
Planting.
After the fertilizer is well plowed into the land the ground is laid
off into ridges about four feet apart, made by throwing two one-horse
furrows together. These ridges are about two feet in width and are
flattened on the top so as to make a level bed for the young plant. The
farmer then measures off and marks these rows at intervals of 16 to 18
inches. At each mark he makes a small hole, and after pouring in a pint
of water the plant is carefully set. Machine planters are used for this
purpose to a limited extent.
Care of the Growing Crop.
The growers usually calculate on finishing their planting about the
first of June. The young plants are then closely watched and are hoed
and cultivated at least once a week. They are also supplied with
sufficient water to keep them alive and growing. At this stage of the
proceedings, the planter begins to look out for worms. The butter worm
is one of his greatest enemies. This is a small green moth that lays
its eggs in the bud of the plant and turns into a worm two days later.
To stop the ravages of this insect, it is customary to use a mixture
composed of some insecticide mixed with corn meal. A small pinch of
this mixture is inserted at regular intervals in the bud of each plant
until the plant is nearly grown.
When the tobacco is about three feet high, all such leaves as were on
the plant when it was first set out are picked off and thrown away.
About this time the crop is usually threatened by another enemy known
as the horn worm. This is a large, mouse-colored moth, which swarms
over the field about sun-down, and deposits green eggs about the size
of a very small bird shot, on the back sides of the leaves. This is a
very ravenous insect and unless carefully watched it will devour every
leaf of tobacco, leaving nothing but the stalks standing. It is removed
by picking off and by insecticides.
[Illustration: A FIELD OF FINE HAVANA.]
Harvesting.
About sixty to ninety days after setting, the bottom leaves on the
plant are ripe and the grower is able to remove from three to four
on each stalk. This is called priming. The primer detaches each leaf
carefully and places it face down in his left hand, inspecting it at
the same time to see that no worms are carried to the barns. Upon
accumulating a handful, he places them in baskets that are lined with
burlap to prevent injury to the leaf, and the filled baskets are either
carried or hauled to the barns.
About this time the plants have begun to bud out at the top, and
this bud, with a few small leaves around it, is broken off. This
process is called topping, and is done for the purpose of confining
the development of the plant to the leaves below. After topping, the
priming of the tobacco is continued for about three weeks, and until
all the upper leaves of marketable value have been harvested. In the
meantime, the suckering has to be looked after, which is the removing
of the small branches that have a tendency to grow out of the main
stalk of the plant.
In the barns the leaves are placed on long tables, behind which stand
the stringers. They string the leaves, each separately, on strong
cotton twine, about thirty leaves to a string, spaced about an inch
apart. If this is not done carefully and accurately, several leaves may
become bunched together and the cure will thereby be impaired. It is
attention to this detail which prevents the defect known as pole-sweat.
These strings are tied at either end to a tobacco lath, and the lath is
hung upon two poles. These poles are placed in courses in the barn, at
spaces of two feet, one above the other.
[Illustration: A MODERN CUBAN TOBACCO PLANTATION.]
~HOW TOBACCO IS CURED~
Here the tobacco undergoes its preliminary, or barn cure, and during
this period the grower is constantly on the anxious seat, having to
open and close his curing houses according to the changes in the
weather, and to look closely after the ventilation of his crop in order
to avoid the development of stem rot and other afflictions with which
the tobacco is threatened at this stage of the proceedings.
[Illustration: A STAND OF TOBACCO IN EACH HAND.]
Bulk Sweating.
In due course of time the laths are taken down, the strings removed and
the leaves are formed into hands and tied with a string. The tobacco is
then packed temporarily in cases and delivered at the fermenting house,
where it is put into what is known as the bulk sweat. This consists
of uniform piles of tobacco covered over with blankets, and which are
frequently “turned” in order that they shall cure evenly and not become
too dark in color. From the bulk sweat the tobacco goes to the sorting
tables, where it is divided into numerous grades of length and color.
It is then turned over to the packers, who form it into bales.
How is Tobacco Cultivated?
As the young plants spring up and begin to grow, they are thinned out,
watered and cared for until along in October or November, and as soon
as the weather becomes settled for the season, the little seedlings
are transplanted into the field. Some growers use shade, but most of
the tobacco is grown in the open. The plants are placed in rows, very
much as corn is planted, only farther apart. The plants are carefully
protected from weeds and insects, and in December the early tobacco is
ready to be harvested. Here the mode of procedure differs according
to the discretion of the grower. The plan universally in vogue until
recent years was to cut the plant down at the base of the stalk.
Lately, however, the more scientific growers harvest their tobacco
gradually, picking it leaf by leaf, according as they ripen and mature.
The tobacco is then allowed to lie in the field until the leaves are
wilted. The stalks (or stems, according to the method followed) are
then strung on _cujes_ or poles, so that the plants hang with the tips
down. The tobacco is then allowed to hang in the sun until it is dry
and later carried into the barns, where the poles are suspended in
tiers until the barn is full. Tobacco barns everywhere are constructed
with movable, or rather, adjustable, side and end walls which permit of
a constant adjustment of the ventilation. While hanging in the barn the
tobacco undergoes its preliminary cure and changes in color from the
green of the growing plant to a yellowish brown. The climatic changes
have to be carefully studied during this process. If the weather is
extremely dry it is customary to keep the barns closed in the daytime
and to open the ventilators at night. It is generally desirable to
keep the tobacco fairly dry while it is undergoing the barn cure. After
a few weeks, and when the hanging tobacco has reached the proper stage
of maturity, a period of damp weather is looked for so that the dry
leaves may be rehandled without injury. When the desired shower comes
along the tobacco is stripped off the poles and placed in _pilon_--that
is, in heaps, or piles, on the floors of the barns and warehouses, each
pile being covered with blankets. Here, being in a compact mass, it
undergoes the _calentura_, or fever, by which it is pretty thoroughly
cured, the color changing to a deeper brown. After about two weeks in
the piles it is sorted, tied into small bundles or carrots, and these
in turn are packed in bales. After being baled the tobacco, if allowed
to remain undisturbed, undergoes a third cure, by which it is greatly
improved in quality. It is then ready for the factory.
[Illustration: A TOBACCO BARN.]
The Shade-growing Method.
The shade-growing method is one of the institutions of modern tobacco
cultivation. The principle is this: The sun, shining on the tobacco
plants, draws the nutrition from the earth, and the plant ripens
quickly, the leaves having a tendency to be heavy-bodied and not very
large. To defeat these results and produce large, thin, silky leaves
for cigar-wrapper purposes, the grower sometimes covers his field with
a tent of cheesecloth or with a lattice-work of lathing which protects
the growing tobacco from the direct rays of the sun. Thus the ripening
process is slower, causing the leaves to grow larger and thinner and
less gummy; and being thinner and less gummy, they are of a lighter
color when finally cured. This method is employed by some growers in
cigar-leaf districts, such as Cuba, Florida and Connecticut.
[Illustration: TAKING TOBACCO FROM BALES]
How Are Cigars Made?
While many labor-saving devices have been introduced in all branches
of tobacco manufacture, it is a curious fact that in the production
of the best grade of cigars, namely, the clear Havana, the work is
done entirely by hand. In fact, it may be said that in the process of
manufacturing fine cigars exactly the same principles are followed
as those of two centuries ago. There has been much improvement in
the artisanship of the worker, of course, but no rudimentary change
in method. In the manufacture of snuff, chewing and pipe tobacco,
cigarettes and all-tobacco cigarettes, machinery plays an important
part; and mechanical devices are also used extensively in the
production of five-cent cigars and in the still higher priced grades
of part-domestic cigars, such as the seed and Havana. Some of these
appliances are almost human in their ingenuity. But in fashioning the
tobacco of Cuba into cigars that are perfect in shape, in formation
and in all the qualities that go to make a good cigar, there is no
substitute for the human hand.
Upon opening a bale of tobacco the workman takes each carrot out
separately, shakes it gently to separate the leaves, and then moistens
it, either by dipping it into a tub of water from which it is quickly
removed and shaken to throw off the surplus water or else by spraying
it with a blower. It is left in this condition over night, so that the
leaves may absorb the moisture and become uniformly damp and pliable.
The tobacco is then turned over to the strippers, who remove the midrib
from each leaf, at the same time separating the wrapper from the
filler. From this point on the treatment of the wrappers and fillers is
different.
The half leaves suitable for fillers are spread out and placed one
on top of the other, making what are called books. These books are
placed side by side, closely together, on a board, and a similar board
is placed on top of the tobacco to hold it in position. Later, it is
packed into barrels, the tops of which are covered with burlap, and
there it undergoes a fermentation. It is usually allowed to remain in
this condition for ten days or two weeks, when it is rehandled and
inspected, and if found to be in the right condition, it is placed on
racks, where it remains until it is in just the proper state of dryness
to be ready for working.
~THE GREAT CARE NECESSARY IN SELECTION~
The wrapper leaves, after leaving the hands of the stripper, are taken
by the wrapper selector, who sits, usually, at a barrel, and spreads
out each leaf, one on top of the other, over the edge of the barrel,
assorting them as to size, color, etc., into several different piles or
books. Each of these piles is divided into packs of twenty-five each,
and each lot of twenty-five is folded over into what is called a “pad”
and tied with a stem. It is in this form that they go to the cigarmaker.
Every morning the stock is distributed among the cigarmakers. Each
workman is given enough tobacco to make a certain number of cigars,
and when his work is finished he must return either the full number of
cigars or the equivalent in unused leaves.
The tools of the cigarmaker consist merely of a square piece of
hardwood board, a knife and a pot of gum tragacanth. He sits at a
table upon which rests the board, and at which there is also a gauge
on which the different lengths are indicated. Fastened to the front
of each table is a sack or pocket of burlap into which the cuttings
that accumulate on the table are brushed. The operator deftly cuts his
wrapper from the leaf, fashions the filler into proper form and size
in the palm of his hand (this is known as the “bunch”) and rolls the
tobacco into cigar form, In winding the wrapper around the “bunch” the
operator begins at the “lighting end” of the cigar, called the “tuck,”
and finishes at the end that goes into the mouth, which is called the
“head.” A bit of gum tragacanth is used to fasten the leaf securely at
the “head.” The cigar is then held to the gauge and is trimmed smoothly
off to the proper length by a stroke of the knife at the “tuck.” The
cigars are taken up in bundles of fifty each. They next pass into
the hands of the selectors, who separate them into different piles,
according to the color of the wrappers, and who also reject any cigars
that may be of faulty construction. Broken wrappers, bad colors or any
other defects are sufficient to cause the rejection of a cigar. The
rejected cigars are known as _resagos_ (“throwouts”) or _secundos_.
From the selectors the cigars go to the packers, whose duty it is to
place them in the boxes, and to see that the colors in each box are
uniform, marking the temporary color classification on each box in lead
pencil. After being packed, the filled boxes are put into a press and
so left for twelve hours or until the cigars conform somewhat to the
shape of the box which contains them. On being removed from the press,
if to be banded, the cigars are carefully removed in layers from the
box, the bands affixed, and the cigars replaced. The goods are then
placed in an air-tight vault to await shipment.
When the cigarmaker ties up his bundle of fifty cigars, he attaches to
it a slip of paper upon which is marked his number. This enables the
manufacturer to keep an accurate account of the number of cigars made
by each workman and also to place the responsibility for any defects in
the workmanship. Cigarmakers are paid by the piece, the scale of wages
ranging from $16 to $100 per thousand. In nearly every factory there
may be found advanced apprentices or old men working at the rate of
$14 per thousand and also there may be found skilled artisans making
exceptionally large odd sizes at more than $100 per thousand, but these
are not generally considered in the regulation scale of prices. In
averages, the workmen earn about $18 a week and make about 150 cigars a
day.
Just a Few Figures About Tobacco.
The internal revenue from tobacco for one year would build fourteen
battleships of the first-class; or it would pay the salary of the
President of the United States for nearly a thousand years. It would
pay the interest on the public debt for three years, and there would be
enough left over to add a dollar to the account of every savings bank
depositor in the United States.
The money spent by smokers for cigars only, _not counting_ cigarettes,
smoking and chewing tobacco and snuff would more than pay for the
building of the Panama Canal, besides taking care of the $50,000,000
paid to the new French Canal Co., and the Republic of Panama for
property and franchises. And in addition to this it would cover the
cost of fortifying the Canal.
Or it would build a fleet of thirty-five trans-Atlantic liners, each
exactly like the lost _Titanic_, coal them, provision them and keep
them running between New York and Liverpool with a full complement of
passengers and crew, almost indefinitely.
There are 21,718,448 cigars burned up in the United States every
twenty-four hours; and 904,935 every hour; and 15,082 every minute; and
251 _every second_.
The annual _per capita_ consumption of cigars in the United States,
counting men, women and children, is eighty-six cigars.
_If all the cigars smoked in the United States in one year were put
together, end to end, they would girdle the earth, at its largest
circumference, twenty-two times._
AS TO THE CIGARETTES, there are 23,736,190 of them consumed in the
United States every day; and 989,007 every hour; and 16,482 every
minute. With every tick of your watch, night and day, the year around,
the butts of 275 smoked-up cigarettes are dropped into the ash tray.
Cigarette smokers in the United States, not counting those who roll
their own smokes from tobacco, spend $60,645,966.36 for the little
paper-covered rolls.
If all the cigarettes smoked in the United States in one year were
placed end to end and stood up vertically they would make a slender
shaft rising 512,766 miles into the heavens.
_If strung on a wire they would make a cable that would reach from
the earth to the moon and back again, with enough left over to circle
one-and-a-half times around the globe._
If this quantity of tobacco could be placed on one side of a huge
balancing scale it would take the combined weight of four vast armies,
each army consisting of 1,000,000 men, to pull down the other side of
the scale.
The weight of the tobacco consumed in the United States in a year is
equal to the weight of the entire and combined population of Delaware,
Maryland, West Virginia, North Carolina, South Carolina, Georgia,
Florida, Tennessee and Alabama.
[Illustration: HOW OUR FINGER PRINTS IDENTIFY US
ARCH: IN THIS PATTERN RIDGES RUN FROM ONE SIDE TO ANOTHER, MAKING NO
BACKWARD TURN.]
[Illustration: LOOP: SOME RIDGES IN THIS PATTERN MAKE A BACKWARD TURN,
BUT WITHOUT TWIST.]
The Story in a Finger Print[7]
[7] Engravings and story by the courtesy of Scientific American.
Our Fingers.
One of the most interesting facts about our fingers is that every
member of the human race, irrespective of age or sex, carries in
person certain delicate markings by which identity can be readily
established. If the inner surface of the hand be examined, a number
of very fine ridges will be seen running in definite directions, and
arranged in patterns, there being four primary types--arches, loops,
whorls, and composites. It has been demonstrated that these patterns
persist in all their details throughout the whole period of human life.
The impressions of the fingers of a new-born infant are distinctly
traceable on the fingers of the same person in old age. The fact that
these patterns on the bulbs of the fingers are characteristic of and
differentiate one individual from another, makes it an ideal means of
fixing identity. Even men who look so much alike that it is virtually
impossible to tell one from the other so far as facial characteristics
are concerned, can be identified by their finger impressions.
Innumerable illustrations can be given of how the perpetrators of
crime have been identified and convicted by their finger prints.
Impressions left by criminals on such articles as plated goods, window
panes, drinking glasses, painted wood, bottles, cash boxes, candles,
etc., have often successfully supplied the clue which has led to the
apprehension of the thief or thieves. One of our illustrations is that
of a champagne bottle which was found empty on the dining-room table
of a house which had been entered by a burglar in Birmingham, England.
There was a distinct impression of a thumb mark on the bottle. An
officer of the Birmingham City Police took the bottle to New Scotland
Yard, London, and within a few minutes a duplicate print was found in
the records. The burglar was arrested the same evening.
[Illustration: FINGER PRINTS OF DIFFERENT PEOPLE ARE DIFFERENT
WHORL: RIDGES HERE MAKE A TURN THROUGH AT LEAST ONE COMPLETE CIRCUIT.]
[Illustration: COMPOSITE: INCLUDES PATTERNS IN WHICH TWO OR MORE OF THE
OTHER TYPES ARE COMBINED.]
Many similar instances could be given of how thieves have been caught
by handling bottles and glasses. On one occasion a burglar entered a
house in the West End of London, and before leaving helped himself
to a glass of wine. On the tumbler used he left two finger imprints,
and these were subsequently found, upon search in the records at New
Scotland Yard, to be identical with two impressions of a notorious
criminal, who was in due course arrested and sentenced to four years’
imprisonment.
A somewhat gruesome relic is a cash-box which bears the blurred thumb
mark of a man who was convicted of murder. The box was found in the
bedroom of a man and his wife who were murdered at Deptford, London, in
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